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P1PC Laser Distance Sensors Triangulation.

The P1PC series expands the portfolio as an economical alternative to the P3 series. The P1PC laser distance sensors triangulation cover a wide range of requirements and enable precise adaptation to different application areas. Stable measurement quality with reproducible results ensures process reliability. This makes the triangulation sensors an efficient solution for managing measurement tasks with optimized use of resources.

P1PC at a Glance

Integrated 7-Segment Display

Instantly check the measured distance and quickly verify the application.

Settings via NFC

Wireless adjustments of the sensor in installed state or before installation in de-energized state.

Measuring Rate up to 2,500/s

Reliable measured values even in fast and dynamic processes.

Innovative Features

Versatile application options thanks to integrated jump detection and intensity evaluation.

Resource Efficiency in Use

Extensive portfolio for a wide range of applications and requirements
Reliable object detection and measurement for maximum process reliability
Ideal for use in series production machines with large quantities
Compact 1P design for easy integration into machines and systems

Simple Initial Startup

Intuitive operating experience and simple parameterization thanks to 7-segment display and teach-in
Access to comprehensive sensor data via IO-Link 1.1.4
Powerless and wireless configuration via NFC via the weCon app
Convenient setting using the free wTeach software

Stable Object Detection

Reliable detection of the smallest differences even at high speeds
Reliable detection on different object colors and brightnesses
Stable signal values independent of the test object’s degree of reflection
Reliable measurements on dark, light or low reflecting objects

P1PC in 30 Seconds

The elevator pitch video with Michael Tiffe, Head of Product Sales, provides a compact overview of the key features and benefits of the P1PC sensor. The most important points are summarized concisely in just 30 seconds.

For All Challenges, from Standard to Special Applications

P1PC Triangulation Sensors in Use

Corrugated Cardboard Shape Monitoring

Challenge: The corrugated profile of the cardboard must be measured constantly even at high production speeds.

Solution: Laser distance sensors with triangulation reliably monitor the profile, regardless of color, surface or brightness.

Benefit: Early detection and correction of deformations ensures consistent quality.

Position Control of Shiny Metal Components

Challenge: When manufacturing miniature circuit breakers, it must be ensured that all components are correctly and completely positioned.

Solution: Four laser distance sensors with triangulation check the exact position of the components and prevent startup in the event of incorrect positioning.

Benefit: High measuring accuracy enables reliable detection of shiny components.

Leading Edge Detection in Cutting Machines

Challenge: Sausage and cheese portions must be positioned precisely on the conveyor belt so that they can be accurately placed into the packages.

Solution: Laser distance sensors with triangulation detect the leading edges after cutting, before layering and after joining.

Benefit: Fine laser beam and jump height detection ensure reliable detection of thin slices and enable exact timing.

Can Position Monitoring on High-Performance Transport Systems

Challenge: In high-performance transport systems, cans must be positioned with the opening facing up. Horizontal or missing cans must therefore be detected in good time.

Solution: Several laser distance sensors with triangulation monitor all conveyor lines and check the correct position by measuring distance and intensity.

Benefit: Misalignments and empty transport sections are detected early and corrected in good time.

Measurement of Soldering Paste in SMD Soldering Systems

Challenge: During reflow soldering, the level of the soldering paste must be continuously monitored to ensure an even application.

Solution: Laser distance sensors with triangulation precisely measure the paste height and automatically control the redosing.

Benefit: Automatic re-dosing ensures a consistent flow of material and prevents interruptions in the soldering process.

Component Recognition in Insertion Stations

Challenge: In body construction, plates must be precisely positioned before automated welding.

Solution: A laser distance sensor with triangulation checks the position via the window teach mode within a tolerance window of ±2.5 mm.

Benefit: Reliable position detection even with slight deviations and thus process-reliable welding.

Focus on Basic Features of Laser Distance Sensors

Other Features

Integrated Jump Detection

Thanks to the integrated jump detection, the switching point is not set absolutely to the measured value, but relatively. This means that the sensor reliably detects jumps and enables stable and precise object detection against any background, even in the event of misalignment or changing conditions. Jump detection can be used to count newspapers on a conveyor belt, for example.

Intensity Evaluation

In addition to the distance signal, the sensor also evaluates the light intensity. As a result, it not only detects distance deviations, but also contrast differences. The sensor switches as soon as either the distance or the intensity deviates from the setpoint. This enables easy part inspection, where even extremely thin objects are reliably detected against a background.

Additional Functions via IO-Link

Quick cycle times enable fast availability of the measured values in the control system
Light intensity output, counter function and comprehensive condition monitoring
Fast diagnostics and troubleshooting

Smart Communication of Data

Convenient setting using wenglor’s free wTeach2 software
Sensors can be parameterized via the wTeach2 software via IO-Link and also used for diagnostic purposes
Powerless and wireless configuration via NFC via the weCon app

Complementary Products

Durable optics thanks to additional protection against scratches via protective glass
Dust extraction tube prevents deposits of dust and chips on the optics
Stainless steel protective housing for use in extremely harsh environments

Product Overview

Working Range 30 to 80 mm

	Characteristics	Working range	Output
P1PC011	Teach-in, display, NFC	30 to 80 mm	Analog current, NO PNP
P1PC012	Teach-in, display, NFC	30 to 80 mm	Analog voltage, NO PNP

Characteristics
P1PC011 Teach-in, display, NFC	P1PC012 Teach-in, display, NFC
Working range
P1PC011 30 to 80 mm	P1PC012 30 to 80 mm
Output
P1PC011 Analog current, NO PNP	P1PC012 Analog voltage, NO PNP

Working Range 40 to 240 mm

	Characteristics	Working range	Output
P1PC181	Teach-in, NFC	40 to 240 mm	Antivalent PNP
P1PC182	Teach-in, NFC	40 to 240 mm	Antivalent NPN
P1PC121	Teach-in, display, NFC	40 to 240 mm	2 × NO PNP
P1PC122	Teach-in, display, NFC	40 to 240 mm	2 × NO NPN
P1PC111	Teach-in, display, NFC	40 to 240 mm	Analog current, NO PNP
P1PC112	Teach-in, display, NFC	40 to 240 mm	Analog voltage, NO PNP

Characteristics
P1PC181 Teach-in, NFC	P1PC182 Teach-in, NFC	P1PC121 Teach-in, display, NFC	P1PC122 Teach-in, display, NFC	P1PC111 Teach-in, display, NFC	P1PC112 Teach-in, display, NFC
Working range
P1PC181 40 to 240 mm	P1PC182 40 to 240 mm	P1PC121 40 to 240 mm	P1PC122 40 to 240 mm	P1PC111 40 to 240 mm	P1PC112 40 to 240 mm
Output
P1PC181 Antivalent PNP	P1PC182 Antivalent NPN	P1PC121 2 × NO PNP	P1PC122 2 × NO NPN	P1PC111 Analog current, NO PNP	P1PC112 Analog voltage, NO PNP

Working Range 50 to 350 mm

	Characteristics	Working range	Output
P1PC221	Teach-in, display, NFC	50 to 350 mm	2 × NO PNP
P1PC222	Teach-in, display, NFC	50 to 350 mm	2 × NO NPN
P1PC211	Teach-in, display, NFC	50 to 350 mm	Analog current, NO PNP
P1PC212	Teach-in, display, NFC	50 to 350 mm	Analog voltage, NO PNP

Characteristics
P1PC221 Teach-in, display, NFC	P1PC222 Teach-in, display, NFC	P1PC211 Teach-in, display, NFC	P1PC212 Teach-in, display, NFC
Working range
P1PC221 50 to 350 mm	P1PC222 50 to 350 mm	P1PC211 50 to 350 mm	P1PC212 50 to 350 mm
Output
P1PC221 2 × NO PNP	P1PC222 2 × NO NPN	P1PC211 Analog current, NO PNP	P1PC212 Analog voltage, NO PNP

Working Range 60 to 660 mm

	Characteristics	Working range	Output
P1PC381	Teach-in, NFC	60 to 660 mm	Antivalent PNP
P1PC382	Teach-in, NFC	60 to 660 mm	Antivalent NPN
P1PC321	Teach-in, display, NFC	60 to 660 mm	2 × NO PNP
P1PC322	Teach-in, display, NFC	60 to 660 mm	2 × NO NPN
P1PC311	Teach-in, display, NFC	60 to 660 mm	Analog current, NO PNP
P1PC312	Teach-in, display, NFC	60 to 660 mm	Analog voltage, NO PNP

Characteristics
P1PC381 Teach-in, NFC	P1PC382 Teach-in, NFC	P1PC321 Teach-in, display, NFC	P1PC322 Teach-in, display, NFC	P1PC311 Teach-in, display, NFC	P1PC312 Teach-in, display, NFC
Working range
P1PC381 60 to 660 mm	P1PC382 60 to 660 mm	P1PC321 60 to 660 mm	P1PC322 60 to 660 mm	P1PC311 60 to 660 mm	P1PC312 60 to 660 mm
Output
P1PC381 Antivalent PNP	P1PC382 Antivalent NPN	P1PC321 2 × NO PNP	P1PC322 2 × NO NPN	P1PC311 Analog current, NO PNP	P1PC312 Analog voltage, NO PNP

See More. Detect Smart. P1PC Laser Distance Sensors Triangulation.