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Applications
Quality Control of Injection Molded Parts with B60 Smart Camera
Quality Control of Injection Molded Parts with B60 Smart Camera
Plastic components must be precisely inspected for visual surface defects such as cracks, blisters or discoloration after the injection molding process. For this purpose, the components are removed from their mold by a robot and positioned in front of a B60 smart camera. With the help of a neural network, the recorded images are checked for faults such as over- or under-injection as well as cracks. The AI ensures greater stability under varying light and temperature conditions as well as different material batches.
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Position Detection of Wooden Boards with B60 Smart Camera and AI
Position Detection of Wooden Boards with B60 Smart Camera and AI
In the wood industry, the alignment of timber battens must be precisely recorded to enable error-free further processing. For this purpose, a B60 smart camera is installed next to the conveyor belt. The captured images are first analyzed by a neural network previously trained with sample images. The system then determines the orientation of the wooden battens based on the patterns of the year rings detected. This means that the automatic position detection by AI can be performed reliably even under harsh industrial conditions and in the ongoing production process.
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Position Control of Rubbish Bales via B60 Smart Camera and AI
Position Control of Rubbish Bales via B60 Smart Camera and AI
In the recycling industry, waste is often pressed into bales and tied together with plastic wires to prevent it from falling apart again. For the bales to be untied automatically, they must be placed with the wire at the side so that it is visible to the camera. If the wire is not visible to the camera, the bale is wrong way round. A B60 smart camera is used for monitoring. The captured images are compared with reference images via an AI network. This means that the plastic tie can be reliably detected despite bales with different appearance.
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Empty Container Monitoring on Conveyor Lines with the Smart Camera and AI
Empty Container Monitoring on Conveyor Lines with the Smart Camera and AI
In logistics centers, items left behind in plastic containers that are supposedly empty disrupt the material flow and cause inventory discrepancies. To prevent this, the B60 smart camera is installed above the conveyor belt at a station, which uses uniVision 3 and AI to check whether the passing containers are actually free of contents. Thanks to AI, even the smallest residues are reliably detected. This minimizes picking errors while also increasing process reliability and ensuring correct inventory in the system.
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Drill Hole Positioning for Wing Surfaces via Machine Vision Camera
Drill Hole Positioning for Wing Surfaces via Machine Vision Camera
In the automated production of wing surfaces in aircraft construction, holes must be drilled on the wings for the rivets. For this purpose, a machine vision camera identifies a reference hole on the wing and determines the center of the hole via the uniVision software. The coordinates are then transferred to the controller, which guides the robot to the position of the next hole to be drilled. The hole in turn serves as a reference hole for the next drilling process. The process continues until all holes are drilled. The high accuracy of the camera ensures that the holes are positioned precisely in relation to each other.
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Presence Check of Use By Date on Food Packaging with Smart Camera
Presence Check of Use By Date on Food Packaging with Smart Camera
In the food and packaging industry, the use by date labels on food must be reliably verified. If a product appears in retail outlets without a use by date, the entire batch is often returned to the manufacturer – which results in enormous costs. A Smart Camera is mounted above the conveyor belt at a slight angle to the packaging in order to record use by date labels. This checks whether the use by date is present at belt speeds of more than one meter per second. The position of the label can vary slightly.
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Check of Best Before Date on Food Packaging with B60 Smart Camera
Check of Best Before Date on Food Packaging with B60 Smart Camera
In the food and packaging industry, the use by date labels on food must be reliably verified. Batches without this information are rejected, which is extremely costly. To check the best before date label, a B60 smart camera with dome light 90° is mounted above the conveyor line perpendicular to the packaging. It checks whether the correct best before date is present with the OCR module at belt speeds of more than one meter per second. The position of the label can vary slightly.
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Inspection of Seals by Machine Vision Camera
Inspection of Seals by Machine Vision Camera
Special high-temperature seals are used in hydrogen fuel cells for the automotive industry. These must be checked very precisely for dimensional accuracy and damage during production. For this purpose, several machine vision cameras, in combination with telecentric lenses, are connected to a machine vision controller and positioned over an inspection table. Thanks to the high resolution of the camera and the homogeneous illumination by bar light, the inside and outside diameters are measured precisely and damage is reliably detected.
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Robot-Controlled Pick And Place for Separating, Gripping and Transferring Bulk Material with Smart Camera
Robot-Controlled Pick And Place for Separating, Gripping and Transferring Bulk Material with Smart Camera
Flexible feeder systems consisting of a gripper unit, a smart camera and illumination are used to separate components from bulk goods containers for the following processing steps. The camera captures multiple objects with each image to minimize the cycle time and transfers the position and orientation of the parts directly to the robot. Professional calibration targets enable easy and precise hand-eye calibration, while the gyroscope built into the camera detects position changes, ensuring robust calibration.
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Precise Rack Positioning of Rack Feeders in High-Bay Warehouses with Vision Sensors
Precise Rack Positioning of Rack Feeders in High-Bay Warehouses with Vision Sensors
Heavy goods and fluctuating temperatures can affect the dimensional accuracy of metal structures in high-bay warehouses. In order for the rack feeders (RF) to be able to store and unload containers precisely over the alleys, which are up to 40 m high, precise rack positioning is necessary. For this purpose, a vision sensor with external lighting is mounted on the rack feeder on each side, which enables precise positioning via hole detection on the metal struts in the X/Y direction. The vision sensor detects holes of different sizes in single and double depth using a pattern matching software module.
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Presence Check of Components by Machine Vision Camera
Presence Check of Components by Machine Vision Camera
In the electronics industry, the quality of PCBs must be checked after assembly. For this purpose, a machine vision camera and a flat dome light are installed above the PCB, which checks the presence, position and orientation of the components. If faulty components are detected, they are sorted out. The 2D code is also read for correct identification and traceability of the PCBs. Thanks to the high resolution, even the smallest components on the PCB are reliably detected and evaluated.
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Presence Check of Labels on Car Windows via B60 Smart Camera
Presence Check of Labels on Car Windows via B60 Smart Camera
After the labels have been affixed to the left-hand and right-hand car windows, the presence, position and quality of the stickers must be checked for each object. Two B60 smart cameras with integrated image processing software are mounted above the conveyor belt for this purpose. If the sensor detects a pane, it is stopped by a gripper unit. The smart camera checks the presence and quality of the applied label. The position of the applied label can vary slightly. If the smart camera identifies a defect, a signal is output to trigger the ejection process.
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Websites
wenglor Presents AI Lab Cloud-Based High-Performance Platform for Creating AI Models
With the latest machine vision release, wenglor sensoric group is introducing the AI Lab: a browser-based platform for training AI models for industrial image processing. The AI Lab enables efficient data management and AI model training in the cloud, while the uniVision 3 software enables image recording and the high-performance execution of AI models on machine vision products. The weHub software ensures seamless communication between the AI Lab cloud platform and the uniVision 3 image processing software. In the “AI Loop” workflow, weHub handles the upload of image data and the download of AI models. The AI Loop provides users with an intuitive workflow for easy and fast AI modeling. With uniVision 3, the modular standard software for wenglor machine vision devices such as the B60 series smart cameras and the MVC series machine vision controllers, images and height profiles can be evaluated easily and flexibly – without any programming knowledge. With the uniVision AI license package, rule-based applications can now be combined with self-created AI models to ensure maximum flexibility in image processing applications. wenglor machine vision hardware is automatically detected in the local network via weHub and all relevant device settings can be made directly. In the AI Loop, weHub also serves as an interface between the AI Lab cloud platform and the local network.  Maximum Ease of Use and Exceptional Performance Working in the AI Lab is characterized by a uniform interaction pattern and logical workflows. The weHub connection tool enables images to be uploaded quickly and easily to the cloud automatically from uniVision 3 or via file upload.  Several data sets can be efficiently managed to create AI models directly. State-of-the-art cloud infrastructure with computing power in the high-performance range enables deep learning for very powerful AI models for image classification, which makes it possible to train even large data sets and complex AI models.  Scalable User Management and Targeted AI Model Optimization The cloud structure enables flexible, location-independent access to the AI Lab, so projects can continue at any time. User management enables scalable working: Records can be edited simultaneously and shared between different users. The data stored in the cloud is backed up regularly to keep it available in the event of technical failures. Various tools are available for evaluating and optimizing created AI models. In addition to the integrated heatmap function, both automatic validation and a review function can be used for targeted improvement of the model performance. AI Lab Plans : the Right Plan for Every Requirement The use of the AI Lab is based on prepaid plans, which differ in terms of the scope of resources. The training credits can be used flexibly during the active term. All plans are transparent and do not include automatic renewal. The Highlights at a Glance: Capture image data and execute AI models locally on wenglor machine vision devices via uniVision 3 weHub software for device discovery and as a connection tool between local network and cloud-based AI Lab Efficient data management in the cloud Exceptional computing performance in the high-performance range Cloud architecture for flexible access and remote working Scalable working thanks to user management Automatic backups for data backup Intuitive operating concept Targeted AI model optimization through integrated heatmap function, automatic validation and review function
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weFlux²micro with M5 Thread: The Smallest Pressure Sensor for High Performance
Confined mounting spaces and compact system structures are a major challenge for the pressure measurement of liquids and gases. Thanks to its small diameter of just 14 mm, the new weFlux²micro pressure sensor enables measurements at previously inaccessible locations for the first time. Pressure ranges between –1 and +25 bar can therefore be installed for the first time in hydraulic clamping systems, tight lubrication bearings or compact 3D printers. A look at the details reveals why minimum size and maximum performance go together perfectly here. Several factors contribute to the fact that the weFlux²micro is smaller than an AA battery: Not only the small diameter of only 14 mm, but also the small process connection with M5 thread saves space. The miniature pressure sensor is also just 22 mm high, making it perfect for extremely tight systems. Thanks to its low weight of only 13 g, it can even be mounted on robot arms and moving system parts. And it doesn’t even have to compromise on performance: “System designers and engineers have long needed to monitor pressure in hard-to-reach places. Now there is a high-performance sensor product that also meets these requirements,” explains wenglor project manager Lars Rieken. “The weFlux²micro fills this gap: It is small, light and powerful at the same time." Robust Housing for High Performance With a response time of less than one millisecond and a measurement error of less than 0.5%, the sensor is very fast and very precise. The robust stainless steel 316L housing is ideal for harsh industries. Thanks to the high IP68 degree of protection, the sensor is resistant to aggressive cleaning agents and chemicals. Thanks to the analog output signal (4 to 20 mA), the sensor can be ideally integrated into existing systems. Positive-locking segmented cable compression provides additional protection in the event of mechanical tensile and rotational loads. New Fields of Application Thanks to the Small Installation Size The miniature format of the weFlux²micro is ideal for monitoring pressure cylinders in hydraulic or pneumatic clamping systems. Any pressure changes in the interior must be detected with great accuracy. “There is practically no space in these clamping systems for machine tools. Nevertheless, our integrated sensor ensures precise measurement in the medium,” says Rieken. “Due to its low dead weight, these systems can also be mounted on robot arms – another plus.” The size advantage also comes into its own in lubrication systems for ball bearings, gears, chains or linear guides. There, the sensor records the values required for correctly monitoring the lubrication quantity. And also in enclosed systems such as 3D printers or welding and milling systems, the small sensor enables precise monitoring of extraction devices or vacuum chambers. The Highlights at a Glance Small diameter of just 14 mm Low weight of just 13 g  Pressure range from –1 to +25 bar Process connection with M5 thread IP68 degree of protection thanks to stainless steel 316L housing Response time Measuring error of ≤0.5% Analog output signal 4 to 20 mA Positive-locking segmented cable compression
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Technology of Smart Cameras and Vision Sensors
Smart cameras and vision sensors enable easy setup of an image processing application as a complete image processing system in sensor format. With intuitive operation and maximum functionality, a wide range of industrial image processing tasks can be carried out without the complexity of assembling and setting up a PC-based vision system.
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Technology Machine Vision Camera
Machine vision cameras play a critical role in vision applications, especially in automated quality control. In combination with machine vision controllers and 2D image processing software, the high-resolution image data is analyzed, and errors as well as irregularities in production processes are identified.
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Smart Cameras and Vision Sensors Portfolio
Smart cameras and vision sensors solve a wide range of simple and complex industrial image processing tasks. Image recording and evaluation are integrated in a compact housing in various model variants. This page provides a comprehensive overview of the entire portfolio.
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Product Highlights Smart Cameras and Vision Sensors
Smart cameras and vision sensors are a versatile and safe solution for a wide range of image processing applications. This page provides an overview of the product highlights of the smart cameras and vision sensors.
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Product Highlights Smart Camera B60
The smart cameras from the B60 series combine high-performance intelligent cameras for industrial image processing with the powerful uniVision software.
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Product Highlights BBVK Machine Vision Cameras
The BBVK series industrial cameras combine excellent image quality with a compact housing – ideal for a wide range of applications in confined installation situations.
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Portfolio B60 Smart Camera
The smart cameras of the B60 series in the auto-focus or C mount variants are available in various hardware packages depending on the requirements of the application – with the appropriate software package added accordingly. This page provides a comprehensive overview of the entire portfolio of B60 smart cameras.
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Pinpoint Illumination Through Spot Light with Lockable Zoom Lens
wenglor’s new spot lights with lockable zoom lens for a variable beam angle in the range of 4 to 26 degrees with constant homogeneity enable a precise illumination situation. The powerful flash mode OverDrive with an illumination intensity of up to 360,000 lux, the robust housing and flexible mounting options make spot lights the ideal choice for application illumination in industrial image processing.  Available in white light, red light and infrared light, the spot light ensures precise alignment of the visual field with precise position repeatability. This guarantees optimal illumination with high intensity. The robust aluminum housing with IP67 degree of protection against environmental influences and the M30 thread allows quick and easy installation. Camera brackets provide flexible mounting options for minimal construction effort. The M30 proximity sensor brackets enable space-saving integration, with the additional option of using swivel brackets. Magnetic polarization filters, which can be positioned with locking screws, reduce reflections from shiny surfaces. Suitable for use in flash and continuous mode, spot lighting is the ideal illumination technology for applications in industrial automation, robotics and identification applications in the near and far range. The Highlights at a Glance: Powerful flash mode OverDrive with up to 360,000 lux illumination intensity Lockable zoom lens for variable beam angle with constant homogeneity Perfect Gaussian curve and high intensity illumination Robust aluminum housing with IP67 protection Flexible mounting options and easy attachment Compatible with polarization filter to reduce reflections from shiny surfaces  Available in the light sources white light, red light and infrared light
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Machine Vision Cameras Portfolio
wenglor’s image processing cameras offer a versatile solution for numerous applications and are characterized by their compact format and high resolution of up to 24 MP. The portfolio includes industrial cameras with global or rolling shutter. This overview page provides a compact overview of the entire portfolio.
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Machine Vision Camera System Overview
In addition to individual configuration options, a comprehensive range of accessories is available. From matching connection cables to mounting systems, a flexible system can be assembled to carry out image processing tasks reliably and precisely. This page provides a compact overview:
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Downloads
Press picture Smart Camera B60 and Machine Vision Software uniVision 3
Press picture Smart Camera B60 and Machine Vision Software uniVision 3 (264 KB)
B60 Smart Camera Product Flyer
B60 Smart Camera Product Flyer (962 KB)
This document contains the product flyer for the B60 smart camera.
Product News B60 Smart Camera
Product News B60 Smart Camera (301 KB)
Technical Glossary
Check Digit
The check digit is a character which is appended to the information characters in order to increase barcode scanning reliability. Some barcode types require the use of a check digit. As a rule, the check digit is positioned immediately in front of the stop character, and is read along with the barcode. If the check digit does not agree with the value calculated by the decoder, the barcode is not deciphered. The check digit is calculated using a specified algorithm.
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Check Digit Error
A check digit error, also called parity error, is an error recognised upon the examination of the check digit which results in an incorrect read.
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Digital I/O / Analog Port
Digital I/O / analog port is a hardware interface for analog and digital inputs and outputs.
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Digital I/O Port
Digital I/O port is a hardware interface for digital inputs and outputs.
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Digital Resolution
Digital resolution gives the number of digital graduations into which an analog quantity can be converted. The greater the digital resolution, the more accurately the analog quantity can be digitally evaluated.
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High Density Code
A high density code is a very compact barcode printed by means of photo-composition or with a thermal transfer printer. The module width of a high density code lies within a range of 0,19 to 0,24 mm. See also: Low Density Code, Medium Density Code
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High-Density Code
A high-density code is a very compact barcode printed by means of photocomposition or with a thermal transfer printer. The module width is between 0.19 mm and 0.24 mm. See also: Medium-Density Code, Low-Density Code
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Reduced Resolution
In the case of reduced resolution, resolution is lowered electronically. As a result, objects which are smaller than the selected resolution do not cause deactivation of the safety output. This function can also be used, for example, to prevent machining chips from interfering with correct functioning of the safety light curtain.
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Resolution
Image Processing, Smart Cameras: The resolution specifies the mumber of pixels (pixel) specified as horizontal × vertical. 1D/2D and Barcode Scanners: The resolution of a scanner specifies the minimum readable module width. See also: Module Photoelectronic Sensors, Ultrasonic Sensors and Inductive Sensors: The resolution specifies the smallest movement of the object within the working range which can be detected by the sensor. Safety Technology: The resolution of a safety light curtain is the size of the smallest obstruction which can be recognized at any point within the safety field, and which thus results in a shutdown command. See also: Hand Protection, Finger Protection
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Resolution-Mode
Resolution-mode is a sensor setting that results in highest linearity and resolution.
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Single-Lens Optics
The single-lens optic design has a sensor with only one lens used for both the emitter and the receiver. Sensors with single-lens optics are characterized by a very small minimum distance between sensor and reflector.
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Two-Lens Optics
The two-lens optic design has a sensor with two lenses. One lens is used for the emitter, and the other lens is used for the receiver. Sensors with two-lens optics are characterized by a long range and functional reserve.
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Product Comparison
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