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Applications
Zone Protection During Automated Handling of Plastic Parts Thanks to Safety Light Curtains with Hand Protection
Zone Protection During Automated Handling of Plastic Parts Thanks to Safety Light Curtains with Hand Protection
When manufacturing trunk liners for the automotive industry, hazardous areas must be secured with fully automated robot cells to protect people and machines. Safety light curtains are mounted vertically and horizontally at the removal points for zone protection so that it is not possible to intervene or even enter the system. The curtains are designed so that reaching in with a hand leads to an immediate machine standstill. Switching signals can be transmitted quickly to higher-level systems thanks to the built-in IO-Link interface. Related applications can be found here.
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Tilt Protection for Maintenance Vehicles for Overhead Lines with Laser Distance Sensor Triangulation
Tilt Protection for Maintenance Vehicles for Overhead Lines with Laser Distance Sensor Triangulation
Overhead lines of rail networks require regular maintenance. Special maintenance vehicles with lifting platforms are used for this purpose. To prevent excessive tilting or unintentional tipping of the vehicle when the work platform is extended, four laser distance sensors per carriage measure the exact distance from the vehicle to the rail head using triangulation with precision in the low micrometer range. Equipped with laser class 2, the sensor detects the distance to the track from a protective housing. If a defined tolerance value is exceeded, it is no longer possible to extend the lifting platform.
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Collision Protection in High-Bay Shuttles with Laser Distance Sensors Time of Flight
Collision Protection in High-Bay Shuttles with Laser Distance Sensors Time of Flight
In automated high-bay warehouses, several shuttles are used simultaneously on defined routes to store and remove materials. In order to prevent collisions between the transport robots driving on the same route, the autonomous vehicles must orient themselves within the space. For this purpose, laser distance sensors Time of Flight are installed on the front and rear of the vehicle housing, which proactively detect objects at great distances. The switching signals are evaluated in the control system so that the vehicles are braked in good time and collisions are prevented.
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Access Protection on a Stacking Device with Safety Light Arrays
Access Protection on a Stacking Device with Safety Light Arrays
The automated loading and unloading of palletizing stations in the wood industry must be completely secured from all sides for the worker safety. For this purpose, safety zones are defined, which are monitored by safety light arrays with long ranges of up to 50 meters. Entire surfaces can even be secured over corners using deflection mirrors. As soon as a worker enters the zone, the system shuts down immediately.
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Hazard Area Protection on Die Presses via Safety Light Curtain
Hazard Area Protection on Die Presses via Safety Light Curtain
So-called die presses are used in the metal industry to bend sheets, which apply enormous force to the objects. In order to secure this danger zone for workers during the bending process, a safety light curtain is installed on the side. Individual beams can be deactivated and resolution reduced thanks to the integrated muting and blanking function. Chips or thin sheets are thus not detected and do not lead to unwanted downtimes. Hands or fingers, on the other hand, are reliably detected and lead to an immediate machine stop.
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Object Detection and Vibration Protection of Transported Goods with Laser Distance Sensors Time of Flight
Object Detection and Vibration Protection of Transported Goods with Laser Distance Sensors Time of Flight
Gantry loaders are used in logistics warehouses for transporting large goods such as drive motors. In order to grip the parts safely and precisely, a laser distance sensor Time of Flight with wintec is installed on the gripper unit. The sensor is stored in a robust stainless steel housing and measures the exact distance to the object. It can send additional information about vibrations or shocks that can occur during gripping to the machine controller by additionally evaluating the force. This allows this process to be monitored and readjusted during operation. Related applications can be found here.
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Stepping Behind Protection on Assembly Turntables via Safety Light Curtain with Hand Guard
Stepping Behind Protection on Assembly Turntables via Safety Light Curtain with Hand Guard
In industrial production processes, the movement of assembly turntables is a hazard. To secure this area for workers, a stepping behind protection is set up by installing several safety light curtains. Interruption of the safety field automatically stops the system. The turning process cannot be started until the entire zone is free again. Areas are secured over several axes via cascading, i.e. interlinking several light curtains. The high resolution (hand protection) enables short safety distances.
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Collision Protection of Overhead Tracks with Laser Distance Sensors Time of Flightin the Automotive Industry
Collision Protection of Overhead Tracks with Laser Distance Sensors Time of Flightin the Automotive Industry
In the car’s final assembly stage, car bodies must be transported along overhead tracks into inaccessible levels and to processing stations. The electric overhead conveyors required for this purpose are mounted under the hall ceiling so that the floor remains unobstructed. In order to avoid collisions, laser distance sensors Time of Flight with wintec are installed on the overhead track carriers. They measure the distance to the carriers in front and thus control the distance between them. Collision-free operation is possible thanks to the range of ten meters and the ability to detect different surfaces at large angles.
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Collision Protection for Shuttles with Laser Distance Sensors Time of Flight in Logistics Centers
Collision Protection for Shuttles with Laser Distance Sensors Time of Flight in Logistics Centers
In logistics centers, shuttle systems must automatically deliver goods from the warehouse to production. Laser distance sensors Time of Flight with wintec integrated on the front detect in advance end positions or forward-moving shuttles in the field of vision up to ten meters ahead so that shuttles can slow down or stop. In order to connect buildings to each other, they pass through transparent pipes outdoors. Neither sunlight nor reflective surfaces influence the switching behavior of sensors equipped with wintec.
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Hazard Area Protection in Window Profile Production with Safety Light Curtains for Hand Protection
Hazard Area Protection in Window Profile Production with Safety Light Curtains for Hand Protection
When manufacturing window profiles, mobile system parts such as moving carriages must be able to move as much as possible and be secured at the same time. Zone protection is installed via safety light curtains for hand protection. Thanks to the narrow housings, the protective devices can be ideally integrated into tight systems. You can monitor multiple areas dynamically over long distances. If a safety zone is entered, the system stops. Depending on the number and structure of the areas, the system can continue to operate undisturbed in another zone despite the interruption.
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Zone Protection in Stretch Film Systems with Safety Light Arrays
Zone Protection in Stretch Film Systems with Safety Light Arrays
During fully automated packaging of cardboard boxes on Euro pallets in stretch film systems, it is necessary to transport the goods safely into and out of the danger zone, thus avoiding downtimes. Safety light arrays with muting are installed on the conveyor belt for this purpose. With muting activation, the safety light curtain is safely bridged for a short time, so that the pallets can be safely moved in and out for the wrapping process. Further muting functions enable demand-oriented safeguarding of the danger zone, even during muting phases.
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Hazard Point Protection on Punching Machines via Safety Light Curtain with Finger Protection
Hazard Point Protection on Punching Machines via Safety Light Curtain with Finger Protection
Punching machines and presses in heavy industry are subjected to high shock and vibration loads due to their heavy weight of several tons. Safety light curtains are installed on the equipment to secure danger zones during the down stroke. Due to the high resolution for finger protection, the robust and vibration-resistant protective devices are attached directly to the machines. Interrupting the safety field leads to immediate standstill of the press. An emergency stop switch is also available for emergency situations, which causes an immediate standstill.
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Downloads
Technical Glossary
Anti-Inductive Protection
Anti-inductive protection ensures that the sensor is protected against induced voltage and current.
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Body Protection
Full body protection on entry into the danger zone is safeguarded with single light beams.
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Defect Protection
In case of defect protection, a safety contact constantly monitors the proper connection between emergency off button and contact element. If the emergency off button is disconnected from the contact element, the safety contact interrupts immediately and the machine is stopped.
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Deflection Angle
The deflection angle is the maximum angle of a raster scanner which can be used to calculate the raster height.
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Degree of Protection
The specified degree of protection indicates whether or not the device is protected against contact, penetration by solid particles of a specified size and moisture. IP20 (DIN EN 60529): Protection against penetration by solid particles with diameters larger than 12 mm. No special protection against penetration by water. IP40 (DIN EN 60529): Protection against penetration by solid particles with diameters larger than 1 mm. No special protection against penetration by water. IP42 (DIN EN 60529): Protection against penetration by solid particles with diameters larger than 1 mm. Protection against dripping water falling at an inclined angle. IP54 (DIN EN 60529): Protection against dust deposits. Full contact protection. Protection against splash-water from all directions. IP60 (DIN EN 60529): Full contact protection for voltage conducting components. Protection against penetration by dust. No special protection against penetration by water. IP65 (DIN EN 60529): Full contact protection for voltage conducting components, protection against penetration by dust, protection against water jet streams. IP66 (DIN EN 60529): Full contact protection for voltage conducting components. Protection against penetration by dust. Protection against powerful water jets. IP67 (DIN EN 60529): Full contact protection for voltage conducting components. Protection against penetration by dust. Protection against submersion in water under specified conditions: at a depth of 1 metre for a duration of 30 minutes. IP68 (wenglor specification): Full contact protection for voltage conducting components. Protection against penetration by dust. Protection against submersion in water under specified conditions: 1 metre for a duration of 7 days. IP69K (ISO 20653): Full contact protection for voltage conducting components. Protection against penetration by dust. Protection against water high pressure/steam jet cleaning (80–100 bar, 80 °C). The degree of protection depends upon the utilised plug for devices with plug connectors. In rare cases, extreme temperature fluctuations/temperature shock, even within the admissible temperature range, may result in a reduced degree of protection due to different thermal expansion coefficients of the housing materials (housing material) used. Direct exposure to sunlight may also result in damage to the housing.
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Finger Protection
Finger protection is assured with a resolution of 14 mm.
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Hand Protection
Hand protection is assured with a resolution of 30 mm.
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Mirror Column
A mirror column is a deflection mirror for safety light curtains. It directs the beams from emitter to receiver along multiple sides of a system or machine. This can be used to efficiently secure entire areas with just one safety device.
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Oscillating Mirror
An oscillating mirror is a mirror in an optoelectronic device that can be moved within a specified angle. Oscillating mirrors are used to deflect light beams.
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Password Protection
Password protection avoids an accidental amendment of the adjusted data. A password has to be entered before the data can be changed.
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Path-Folding Mirror
A path-folding mirror, also called polygon mirror, consists of reflectors attached to a rotating disk.
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Personal Protection
Personal protection involves the use of a guard locking device in order to protect persons against hazards.
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