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Applications
Position Detection of Crates in Spin Dryers via Ultrasonic Sensors
Position Detection of Crates in Spin Dryers via Ultrasonic Sensors
In the food industry, crates are dried in spin dryers after cleaning. In order for the water to drain completely out of the crates, they must be oriented with the bottom facing upwards. The ultrasonic distance sensor mounted above the conveyor line detects the passing boxes regardless of their color, shape or mesh size. If the sensor detects a box that is on the conveyor with the bottom facing downwards, it is rejected in the next step.
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Detection of Baked Goods in Crates via Ultrasonic Sensor
Detection of Baked Goods in Crates via Ultrasonic Sensor
In the food industry, baked goods are transported in boxes through the various process steps. Before cleaning the boxes, it has to be ensured that there is no product left in the boxes. For this purpose, two ultrasonic distance sensors are installed next to each other above the conveyor belt, which emit ultrasonic waves and thus check the contents of the boxes. If baked goods are in a box, it is automatically ejected. The robust sensors in metric stainless steel housing with IP67 degree of protection reliably detect objects regardless of shape and color.
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Presence Check of Labels on Car Windows via B60 Smart Camera
Presence Check of Labels on Car Windows via B60 Smart Camera
After the labels have been affixed to the left-hand and right-hand car windows, the presence, position and quality of the stickers must be checked for each object. Two B60 smart cameras with integrated image processing software are mounted above the conveyor belt for this purpose. If the sensor detects a pane, it is stopped by a gripper unit. The smart camera checks the presence and quality of the applied label. The position of the applied label can vary slightly. If the smart camera identifies a defect, a signal is output to trigger the ejection process.
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Robot-Controlled Pick And Place for Separating, Gripping and Transferring Bulk Material with Smart Camera
Robot-Controlled Pick And Place for Separating, Gripping and Transferring Bulk Material with Smart Camera
Anyfeeder systems consisting of a gripper unit, a smart camera and illumination are used to separate components from bulk goods containers for the following processing steps. The camera captures multiple objects with each image to minimize the cycle time and transfers the position and orientation of the parts directly to the robot. Professional calibration targets enable easy and precise hand-eye calibration, while the gyroscope built into the camera detects position changes, ensuring robust calibration.
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Distance Calculation for Cheeses with Time-of-Flight Laser Distance Sensors
Distance Calculation for Cheeses with Time-of-Flight Laser Distance Sensors
During the production and processing of cheeses, the rind is removed in a robot-assisted process and the cheese is freshly coated. In order to determine the exact distance between the mounted tool and the object, a Time-of-Flight laser distance sensor in a stainless steel 316L housing is installed directly on the robot. The sensor is ideal for this purpose thanks to its low weight. For washdown areas, it is also essential to have a cleaning-agent resistant, leak-proof housing and IP69K degree of protection. Thanks to wintec, glossy and wet objects can also be reliably detected at an angle.
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Width Measurement of Profiles with Glass Fiber Optic Light Curtains and Fiber-Optic Amplifiers
Width Measurement of Profiles with Glass Fiber Optic Light Curtains and Fiber-Optic Amplifiers
In the production of metal profiles, the presence and dimensions of the objects must be detected before a clamping device secures them in place. Profiles can be black, white, chrome, glossy or matt. Glass fiber optic light curtains based on the transmitter-receiver principle are used in confined spaces, together with a universal reflex sensor. The optical fibers are arranged in a single line to create a light band. The width is measured, the linear signal is output proportional to the glass fiber cover and the correct position is determined.
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Detection of the Foil End via Contrast Sensors
Detection of the Foil End via Contrast Sensors
In the pharmaceutical industry, pills and tablets are packaged in blister packs to protect them from environmental influences, atmospheric oxygen or moisture. The packaging consists of foils that are unwound from the rolls during the production process. The end of the foil is marked with a marking adhesive strip. To ensure a continuous flow of material, contrast sensors detect this marking and can thus initiate a roll change. Thanks to the integrated jump detection, markings of different colors on different materials are reliably detected.
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Detection of Contrast Marks on Foils via Contrast Sensors
Detection of Contrast Marks on Foils via Contrast Sensors
Packaging for loose products, granules or difficult-to-process products is produced in vertical packaging machines (VFFS). To ensure that a product line has the same package size, contrast marks, also known as print marks, are applied to the foil material. Contrast sensors detect the contrast marks and can thus control the packaging process by sealing. This ensures consistent quality and package size.
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Print Mark Detection on Label Foil via Contrast Sensors
Print Mark Detection on Label Foil via Contrast Sensors
In the packaging industry, products are packaged in tubular bags on horizontal packaging machines. For exact package sizes, black print marks are applied to the foils, which are detected by contrast sensors and control the cutting process of the foil packaging. The sensors detect the marks despite frequent batch changes and different color combinations on the foil. Thanks to the integrated contrast mode, the print marks can also be reliably detected on a patterned background.
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Contrast Marking Detection on Transparent Cosmetic Tubes via Contrast Sensors
Contrast Marking Detection on Transparent Cosmetic Tubes via Contrast Sensors
During automatic filling of tubes in the cosmetics and packaging industry, the tubes must be precisely aligned before filling. Contrast sensors are used for precise positioning. The sensors reliably recognize the contrast markings applied to the round tubes, also known as print marks. Thanks to the white light used, reliable detection of the contrast marking is also guaranteed for semi-transparent tubes. The IO-Link and the integrated display also enable the quality of the mark to be continuously monitored and the filling process optimally supported.
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Slack Monitoring on Sheet Metal Belts with Ultrasonic Distance Sensor
Slack Monitoring on Sheet Metal Belts with Ultrasonic Distance Sensor
Continuous material supply must be ensured in punching machines. As a material buffer, the supplied metal sheets are guided through the system in the form of a hanging loop. This compensates for the time delay between replenishment and the production processes. To monitor this process, an ultrasonic distance sensor is installed above the loop. It checks whether the sag falls below the minimum value or touches the ground. Ultrasonic measurement is not affected by even very shiny plates and dirt such as oil mist or dust.
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End Position Check of Panels in Buffer Storage with Ultrasonic Sensors
End Position Check of Panels in Buffer Storage with Ultrasonic Sensors
In the furniture industry, wood or plastic is processed in panels. Before processes such as sawing, they are temporarily stored in an automated buffer storage facility. Ultrasonic sensors are installed between the narrow conveyor rollers to detect the presence and end positions of the panels in the storage racks. In a compact 1K housing, the sensor detects objects precisely from close proximity even in dusty environments and with irregular surfaces, thus preventing multiple storage of panels. The sensors can be parameterized and process data read out via IO-Link before installation.
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Websites
Welding
Thanks to their particularly robust housing design, the sensors for the welding area are insensitive to high temperatures, flying sparks and welding spatter. This makes them particularly suitable for use in harsh industrial areas such as the automotive industry or machine tool construction.
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Vacancies
Here, you will find an overview of vacancies for all locations worldwide. Please only apply online from our website. ​​​​​​​​​​​​​​We look forward to receiving your application!
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VisionSystem2D Technology
The VisionSystem2D is an image processing system which has been developed for simple as well as complex vision applications. It consists of up to 16 machine vision cameras for image recording, interchangeable C mount lenses with various focal distances, external illumination components and a control unit (IPC) for image evaluation.
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Software
In order to achieve simple system integration, wenglor offers a software development kit (SDK) for all ShapeDrive G4 sensors, which can be downloaded free of charge. This is made up of the following components. 
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Ultra-smart. Ultra-strong. Ultrasonic.
Ultrasonic sensors from wenglor are real all-rounders: They are ideal for detection of transparent, glossy and dark objects, reflective surfaces and materials of all kinds.
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Sitemap
This page shows the page structure of the wenglor website.
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Sensors
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Washdown Sensors
The cleaning-resistant sensors are ideal for use in spraying applications in the food, beverage and packaging industries. Neither spraying water nor significant temperature changes impair the function of the robust wenglor sensors.
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weCat3D Sensor Technology
The 2D/3D profile sensors in the weCat3D series deliver millions of measuring points per second with micrometer-accurate resolution in Z. Available in two performance classes, measuring ranges from a few millimeters to over one meter are possible and output rates of several thousand hertz are achieved.
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Safe Welding Seam Tracking in Welding Systems
Fully automated welding places great demands on quality and precision. Consequently, the correct position of the respective seam must be reliably detected before the welding process is started in the robot cell. Welding systems are equipped with innovative weCat3D 2D/3D profile sensors for the purpose of weld seam tracking.
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Robot Vision
Robot-supported pick and place is widely used in manufacturing, assembly and packaging processes where objects must be accurately detected for further processing, picked and then placed in a different position. Object localization is carried out via 2D cameras, which send the position data directly to the robot.
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Special Products
Not all products are listed in our extensive online shop portfolio. These special products are listed on this page. Please use the contact form to order these products or to request further information.
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Downloads
Product description file
IODD_P1MH204_V1.1.zip (404 KB)
Product description file
P1MH204
CAD data
CAD data
ZC4G004
Data sheet
Data sheet (418 KB)
ZC4G004
CAD data
CAD data
P1MH102, P1MH104
Data sheet
Data sheet (530 KB)
P1ML103
Data sheet
Data sheet (539 KB)
P1MH202
Product description file
IODD_P1ML101_V1.1.zip (405 KB)
Product description file
P1ML101
Product description file
IODD_P1ML104_V1.1.zip (406 KB)
Product description file
P1ML104
Product description file
IODD_P1ML102_V1.1.zip (409 KB)
Product description file
P1ML102
Product description file
IODD_P1ML103_V1.1.zip (409 KB)
Product description file
P1ML103
CAD data
CAD data
P1MH101, P1MH103
Product description file
wenglor-P1MH203-20231025-IODD1.1_P1MH203.zip (128 KB)
Product description file
P1MH203
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Technical Glossary
1D Code
A 1D code, also known as barcode or one-dimensional code, is a code whose optical aquisition is made in an unidimensional way.
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1D/2D Scanner
A 1D/2D scanner is a scanner that can read and process both 1D codes (1D code) and 2D codes (2D code).
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2 of 5
See also: Code 2 of 5 Interleaved
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2-Wire Devices
At 2-wire devices, load is connected in series to supply power.
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2D Code
A 2D code, also known as a two-dimensional code, consists of a pattern of dark and light elements (bars, rectangles and squares with corresponding spaces in between) which are arranged in a 2D fashion. 2D codes have a more complex layout than 1D codes, and the technology required for acquiring and deciphering them is more complex as well as the scanner must always read the entire pattern depicted by the barcode in order to acquire and decipher 2D codes, and not just a horizontal line as is the case with 1D Codes. Two-dimensional codes contain more diverse information than one-dimensional codes, for example information for the identification of products, texts such as addresses, and delivery note numbers. In general, we differentiate within the 2D codes between the stacked codes (stacked code) and the matrix codes (DataMatrix code).
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2D Code Scanner
A 2D code scanner is a scanner which operates according to the principle of an image processing system. It is equipped with a CCD or a CMOS element plus an integrated illumination and scans (scanning) a defined surface area depending on the selected scanning range. Thus, it is capable of reading 1D and 2D codes omnidirectionally.
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3-A SSI
3-A SSI is an organization which sets standards in the field of food and beverages in close cooperation with the FDA. It is comparable with the EHEDG in Europe. Components in closed processes (e. g. piping) can be certified by 3-A SSI. Certified components bear the 3-A logo. Components in open processes (e. g. conveyor belts) cannot be certified.
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3-Stage Enabling Switch
3-stage enabling switches (enabling switch), in comparison to 2-stage enabling switches, have the advantage of always ensuring safe shutdown in emergency situations regardless of individual user operation (release or pressing – in the event of a cramp). Mode of operation of a 3-stage enabling switch:
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3D Tracking
3D tracking is the sum of rotary tracking or translatory tracking plus auto-focus. Objects are tracked with regard to the X and Y positions and are reliably detected by auto-focus at various working distances.
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6-Band Multispectral Sensor
In a 6-bank multispectral sensor, the spectrum of visible light is broken down into six ranges including red, orange, yellow, green, blue and violet (ROYGBV color space). This makes it possible to detect extremely fine color nuances thanks to spectral measurement.
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Absolute Pressure
Absolute pressure is pressure relative to zero pressure in an empty space (vacuum). Example: Atmospheric pressure (ambient pressure / air pressure) has an absolute value of approximately 1 bar and a relative value of 0 bar.
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Absorption
Absorption is a process in which the radiant energy of a light beam passing through a medium is partly or fully converted into another form of energy, e.g. heat.
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Product Comparison
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