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Applications
Position Detection of Crates in Spin Dryers via Ultrasonic Sensors
Position Detection of Crates in Spin Dryers via Ultrasonic Sensors
In the food industry, crates are dried in spin dryers after cleaning. In order for the water to drain completely out of the crates, they must be oriented with the bottom facing upwards. The ultrasonic distance sensor mounted above the conveyor line detects the passing boxes regardless of their color, shape or mesh size. If the sensor detects a box that is on the conveyor with the bottom facing downwards, it is rejected in the next step.
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Detection of Baked Goods in Crates via Ultrasonic Sensor
Detection of Baked Goods in Crates via Ultrasonic Sensor
In the food industry, baked goods are transported in boxes through the various process steps. Before cleaning the boxes, it has to be ensured that there is no product left in the boxes. For this purpose, two ultrasonic distance sensors are installed next to each other above the conveyor belt, which emit ultrasonic waves and thus check the contents of the boxes. If baked goods are in a box, it is automatically ejected. The robust sensors in metric stainless steel housing with IP67 degree of protection reliably detect objects regardless of shape and color.
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Robot-Controlled Pick And Place for Separating, Gripping and Transferring Bulk Material with Smart Camera
Robot-Controlled Pick And Place for Separating, Gripping and Transferring Bulk Material with Smart Camera
Flexible feeder systems consisting of a gripper unit, a smart camera and illumination are used to separate components from bulk goods containers for the following processing steps. The camera captures multiple objects with each image to minimize the cycle time and transfers the position and orientation of the parts directly to the robot. Professional calibration targets enable easy and precise hand-eye calibration, while the gyroscope built into the camera detects position changes, ensuring robust calibration.
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Visual “End of Line” Quality Inspection of Engine Blocks via Vision System
Visual “End of Line” Quality Inspection of Engine Blocks via Vision System
Engine manufacturing in the automotive industry requires a visual, fully automated end-of-line quality control at the end of each production line. This prevents faulty engines from leaving the production line. For this purpose, a vision system consisting of several cameras, lenses and illumination is installed on several robot arms. It checks that all attachments have been installed correctly. Each generated image is then evaluated by a control unit via software and the results are finally sent to a higher-level control unit. Related applications can be found here.
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Position Monitoring of Membranes on FFP3 Masks With Breathing Valve with Vision System
Position Monitoring of Membranes on FFP3 Masks With Breathing Valve with Vision System
FFP3 masks must be monitored during the manufacturing process to ensure reliable function. During this process, it must be checked whether the integrated membranes are correctly inserted before the sealing caps are applied. The membrane must not protrude and must be flush with the frame. For this purpose, a vision system is installed which checks both the position and the diameter of the membrane. The system consists of a machine vision camera, an analysis module (control unit) and a ring light. If the tolerance is exceeded, the mask is rejected.
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Label Check on Spreadable Cheese Packaging with VisionSystem2D
Label Check on Spreadable Cheese Packaging with VisionSystem2D
When filling different types of spreadable cheese, it must be ensured that the correct lid and logo are applied to each packaging. As the varieties are changed several times a day, there must be no confusion between the lid and the contents. For this purpose, a vision system is installed on the conveyor belt, which checks and compares the lids during operation from above using a camera. Hundreds of tests can be performed automatically every minute – regardless of their position on the conveyor belt.
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Position Check of PCBs Before Assembly Process by Vision System
Position Check of PCBs Before Assembly Process by Vision System
Before PCBs are loaded in SMD systems, they must be placed in the correct position and fed into the system. For the position test, a vision system is installed above the PCBs, which records a crosshair printed on the circuit board as a reference point. From this, the so-called “offset” is determined and transferred to the machine control. In the subsequent assembly process, all components are applied in the correct position – thereby minimizing misplacement. The PCB is also uniquely identified by the vision system via decoding of a DataMatrix code.
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Precise Rack Positioning of Rack Feeders in High-Bay Warehouses with Vision Sensors
Precise Rack Positioning of Rack Feeders in High-Bay Warehouses with Vision Sensors
Heavy goods and fluctuating temperatures can affect the dimensional accuracy of metal structures in high-bay warehouses. In order for the rack feeders (RF) to be able to store and unload containers precisely over the alleys, which are up to 40 m high, precise rack positioning is necessary. For this purpose, a vision sensor with external lighting is mounted on the rack feeder on each side, which enables precise positioning via hole detection on the metal struts in the X/Y direction. The vision sensor detects holes of different sizes in single and double depth using a pattern matching software module.
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Alignment of Beverage Cans for Label Application via Vision System
Alignment of Beverage Cans for Label Application via Vision System
Once beverage cans have been filled, labels are applied on the cans. The cans must be aligned in order to position the labels with millimeter precision. For this purpose, they are separated at high speed over a conveyor belt and turned in a jaw clamping system. A side-mounted vision system consisting of a machine vision camera, lens, ring light and analysis module records several images of the can per second and thus identifies features such as 1D codes or printed patterns. If these are detected and thus the position of the can is detected, the label application is triggered.
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Spot Illumination for Robot-Guided Quality Inspection of Interior Parts
Spot Illumination for Robot-Guided Quality Inspection of Interior Parts
Before installing interior parts in passenger cars, the mounting elements must be checked for their presence and correct position. For this purpose, a smart camera with one spot light per side is mounted on a cobot. Due to the light weight and small size of the illuminations, they can be attached directly to the robotic arm. While the cobot scans the parts to be inspected, the spot lights provide precise illumination of the elements so that the camera can reliably detect each mounting element.
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Position Determination during Depalletization with the Help of the Spot Light
Position Determination during Depalletization with the Help of the Spot Light
In logistics, pallets with the boxes on them are depalletized fully automatically by robots. To ensure that the robot can grip the boxes safely, the exact position of the grip holes of each box must be determined. With the help of four cameras and adjacent spot lights for precise illumination, the robot can reliably detect the gripping holes and grip the crates safely. The spot light is ideal for applications with limited space due to its small format.
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Illumination of Mounting Holes for Car Seats with Ring Lights
Illumination of Mounting Holes for Car Seats with Ring Lights
Before installing car seats, it has to be checked if the mounting holes in the car seat frame have the required threads. For this purpose, the holes are homogeneously illuminated with a ring light so that sufficient contrast is created to reliably detect the thread with a machine vision camera. The compact design of multiple cameras and ring lights allows for simultaneous inspection of multiple holes in one pass and use in confined spaces.
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Websites
Welding
Thanks to their particularly robust housing design, the sensors for the welding area are insensitive to high temperatures, flying sparks and welding spatter. This makes them particularly suitable for use in harsh industrial areas such as the automotive industry or machine tool construction.
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Vacancies
Here, you will find an overview of vacancies for all locations worldwide. Please only apply online from our website. ​​​​​​​​​​​​​​We look forward to receiving your application!
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Software
In order to achieve simple system integration, wenglor offers a software development kit (SDK) for all ShapeDrive G4 sensors, which can be downloaded free of charge. This is made up of the following components. 
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Ultra-smart. Ultra-strong. Ultrasonic.
Ultrasonic sensors from wenglor are real all-rounders: They are ideal for detection of transparent, glossy and dark objects, reflective surfaces and materials of all kinds.
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Sitemap
This page shows the page structure of the wenglor website.
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Sensors
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Washdown Sensors
The cleaning-resistant sensors are ideal for use in spraying applications in the food, beverage and packaging industries. Neither spraying water nor significant temperature changes impair the function of the robust wenglor sensors.
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weCat3D Sensor Technology
The 2D/3D profile sensors in the weCat3D series deliver millions of measuring points per second with micrometer-accurate resolution in Z. Available in two performance classes, measuring ranges from a few millimeters to over one meter are possible and output rates of several thousand hertz are achieved.
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Safe Welding Seam Tracking in Welding Systems
Fully automated welding places great demands on quality and precision. Consequently, the correct position of the respective seam must be reliably detected before the welding process is started in the robot cell. Welding systems are equipped with innovative weCat3D 2D/3D profile sensors for the purpose of weld seam tracking.
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Robot Vision
Robot-supported pick and place is widely used in manufacturing, assembly and packaging processes where objects must be accurately detected for further processing, picked and then placed in a different position. Object localization is carried out via 2D cameras, which send the position data directly to the robot.
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Special Products
Not all products are listed in our extensive online shop portfolio. These special products are listed on this page. Please use the contact form to order these products or to request further information.
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Press Releases
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Downloads
ECAD data
ECAD data
FFMP194
Data sheet
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FFAT046
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FFMP194
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FFMP160
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FFMP056
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FFMP166
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FFMP202
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FFMP199
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FFMP072
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Data sheet (920 KB)
FFMP076
Data sheet
Data sheet (3 MB)
FFMP202
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Technical Glossary
1D Code
A 1D code, also known as barcode or one-dimensional code, is a code whose optical aquisition is made in an unidimensional way.
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1D/2D Scanner
A 1D/2D scanner is a scanner that can read and process both 1D codes (1D code) and 2D codes (2D code).
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2 of 5
See also: Code 2 of 5 Interleaved
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2-Wire Devices
At 2-wire devices, load is connected in series to supply power.
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2D Code
A 2D code, also known as a two-dimensional code, consists of a pattern of dark and light elements (bars, rectangles and squares with corresponding spaces in between) which are arranged in a 2D fashion. 2D codes have a more complex layout than 1D codes, and the technology required for acquiring and deciphering them is more complex as well as the scanner must always read the entire pattern depicted by the barcode in order to acquire and decipher 2D codes, and not just a horizontal line as is the case with 1D Codes. Two-dimensional codes contain more diverse information than one-dimensional codes, for example information for the identification of products, texts such as addresses, and delivery note numbers. In general, we differentiate within the 2D codes between the stacked codes (stacked code) and the matrix codes (DataMatrix code).
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2D Code Scanner
A 2D code scanner is a scanner which operates according to the principle of an image processing system. It is equipped with a CCD or a CMOS element plus an integrated illumination and scans (scanning) a defined surface area depending on the selected scanning range. Thus, it is capable of reading 1D and 2D codes omnidirectionally.
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3-A SSI
3-A SSI is an organization which sets standards in the field of food and beverages in close cooperation with the FDA. It is comparable with the EHEDG in Europe. Components in closed processes (e. g. piping) can be certified by 3-A SSI. Certified components bear the 3-A logo. Components in open processes (e. g. conveyor belts) cannot be certified.
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3-Stage Enabling Switch
3-stage enabling switches (enabling switch), in comparison to 2-stage enabling switches, have the advantage of always ensuring safe shutdown in emergency situations regardless of individual user operation (release or pressing – in the event of a cramp). Mode of operation of a 3-stage enabling switch:
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3D Tracking
3D tracking is the sum of rotary tracking or translatory tracking plus auto-focus. Objects are tracked with regard to the X and Y positions and are reliably detected by auto-focus at various working distances.
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6-Band Multispectral Sensor
In a 6-bank multispectral sensor, the spectrum of visible light is broken down into six ranges including red, orange, yellow, green, blue and violet (ROYGBV color space). This makes it possible to detect extremely fine color nuances thanks to spectral measurement.
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Absolute Pressure
Absolute pressure is pressure relative to zero pressure in an empty space (vacuum). Example: Atmospheric pressure (ambient pressure / air pressure) has an absolute value of approximately 1 bar and a relative value of 0 bar.
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Absorption
Absorption is a process in which the radiant energy of a light beam passing through a medium is partly or fully converted into another form of energy, e.g. heat.
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Product Comparison
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