What Are the Advantages of wenglor Products?
Diverse Usage Options h4>
Broad portfolio for diverse applications
Precise Hole Detection h4>
Detection of different hole sizes and deviations in hole diameter
Avoidance of Quality Problems h4>
Early identification of deviations and errors
Optimization of Material Use h4>
Reduction of material waste in production
Challenges in Hole Detection
Hole Detection h3>
In the production of paper, films and even sheet metal strips, the quality of the endless materials must be continuously checked. Failure to detect holes or cracks in time can lead to serious consequences, such as impaired product quality, damage to the machine, but also safety risks.
Solution
Solution
- Retro-reflex sensors for transparent objects
- Ultrasonic distance sensors
- 2D/3D profile sensors
Quality Control of Objects in Holes h3>
The quality control of objects in holes ensures that, for example, a thread is present inside a sleeve to ensure the quality standard in further process steps.
Solution
Solution
- Reflex sensors with background suppression
- Triangulation laser distance sensors
Detection of Objects with Holes h3>
The detection of perforated objects, such as perforated sheets, grid boxes or printed circuit boards, poses a particular challenge for sensors. Sensors with an inadequately sized detection area could perceive the non-continuous surface of the object as interruptions or errors and thus generate erroneous signals.
Solution
Solution
- Retro-reflex sensors with light band
- Ultrasonic distance sensors
Measurement of Holes h3>
When industrially manufacturing components or other objects, such as body parts, holes must be drilled. Before the parts can be joined together, it must be ensured that the holes have the exact dimensions so that the screws fit perfectly into the holes.
Solution
Solution
- Vision systems
- Smart cameras
Look Through a Hole h3>
A major challenge in industrial production environments is the limited space for installing sensors. In conveyor lines, for example, the sensors look at the conveyor belt through holes in the side walls to detect passing objects.
Solution
Solution
- universal retro-reflex sensors
- Fiber-optic sensors
- Energetic reflex sensors
Application Areas of Hole Detection
Presence Check of PCBs h3>
Challenge:
In the electronics industry, PCBs must be checked for presence at multiple stations to ensure safe transport and correct further processing. In particular, the different surface structure and insertion density of the PCBs require the use of sensors that work reliably despite these differences.
Solution:
In the electronics industry, PCBs must be checked for presence at multiple stations to ensure safe transport and correct further processing. In particular, the different surface structure and insertion density of the PCBs require the use of sensors that work reliably despite these differences.
Solution:
Empty PCB Monitoring h3>
Detection of Perforated Objects h3>
Challenge:
In logistics, perforated boxes or cartons pose a particular challenge. To reliably detect objects with a non-continuous surface on the conveyor belt, a sensor with an enlarged detection area must be used. Sensors with a point light spot can misinterpret the hole as an interruption or error.
Solution:
In logistics, perforated boxes or cartons pose a particular challenge. To reliably detect objects with a non-continuous surface on the conveyor belt, a sensor with an enlarged detection area must be used. Sensors with a point light spot can misinterpret the hole as an interruption or error.
Solution:
Hole Detection for Precise Compartment Positioning h3>
Challenge:
When it comes to precise compartment positioning in high-bay warehouses, the exact positioning of the shuttle in front of the compartment is crucial for error-free storage and retrieval of goods. This requires sensors that detect holes of different sizes at single and double depth and are insensitive to external light and temperature fluctuations.
Solution:
When it comes to precise compartment positioning in high-bay warehouses, the exact positioning of the shuttle in front of the compartment is crucial for error-free storage and retrieval of goods. This requires sensors that detect holes of different sizes at single and double depth and are insensitive to external light and temperature fluctuations.
Solution:
Presence Check of Storage Containers h3>
Challenge:
In modern storage systems, the continuous checking of the load handling attachment assignment and the matching of the target and actual assignment is a challenge. The sensors installed on the shuttle must be able to reliably detect perforated boxes and containers at short distances.
Solution:
In modern storage systems, the continuous checking of the load handling attachment assignment and the matching of the target and actual assignment is a challenge. The sensors installed on the shuttle must be able to reliably detect perforated boxes and containers at short distances.
Solution:
Detection of Containers with Drain Holes h3>
Distance Measurement for Forklift h3>
Challenge:
In large warehouses and distribution centers, the challenge is to ensure that forklifts pick up pallets with all kinds of goods correctly. For this purpose, the sensor used must reliably measure the distance of the autonomously moving forklift truck to the pallet foot, even in the event of uneven surfaces, holes or cracks.
Solution:
In large warehouses and distribution centers, the challenge is to ensure that forklifts pick up pallets with all kinds of goods correctly. For this purpose, the sensor used must reliably measure the distance of the autonomously moving forklift truck to the pallet foot, even in the event of uneven surfaces, holes or cracks.
Solution:
Film Tear Monitoring in Packaging Plants h3>
Fill-Level Measurement of Disinfectant Bottles h3>
Challenge:
In automated filling systems in the hygiene product industry, the correct fill level is checked after filling disinfectants. This requires sensors that can measure the fill level contactlessly and precisely through the narrow bottle opening, regardless of color, transparency, reflection and degree of gloss.
Solution:
In automated filling systems in the hygiene product industry, the correct fill level is checked after filling disinfectants. This requires sensors that can measure the fill level contactlessly and precisely through the narrow bottle opening, regardless of color, transparency, reflection and degree of gloss.
Solution:
Hole Inspection of Flanges h3>
Quality inspection of components h3>
Challenge:
When manufacturing components in special machine construction, holes must be drilled in one work step. Before the components can be further processed, they must be checked for the presence of the holes to be drilled. This requires a sensor that reliably detects the holes in the reflective surfaces.
Solution:
When manufacturing components in special machine construction, holes must be drilled in one work step. Before the components can be further processed, they must be checked for the presence of the holes to be drilled. This requires a sensor that reliably detects the holes in the reflective surfaces.
Solution:
Detection of Holes in Rotor Components h3>
Drill Hole Monitoring on Aircraft Wings h3>
Overview of Solutions
Hole Detection with Sensors
|
||
Products
Triangulation laser distance sensors
|
Benefits
|
Product links
|
|
||
Products
Time-of-flight laser distance sensors
|
Benefits
|
Product links
|
|
||
Products
Fiber-optic sensors
|
Benefits
|
Product links
|
|
||
Products
Retro-reflex sensors
|
Benefits
|
Product links
|
|
||
Products
Reflex Sensors with background suppression
|
Benefits
|
Product links
|
|
||
Products
Ultrasonic distance sensors
|
Benefits
|
Product links
|
Hole Detection with Machine Vision
|
||
Machine vision systems
|
|
|
|
||
B60 smart cameras
|
|
|
|
||
B50 vision sensors
|
|
|
|
||
Illumination technology
|
|
Downloads of Product Flyers for Hole Detection
P3 Series Product Flyer
(2 MB)
This document provides an overview of the P3 series laser distance sensors.
der wintec. Brochure
(1 MB)
This document contains the brochure on long-range laser distance sensors with wintec (wenglor interference-free technology).
Retro-Reflex Sensors with Light Band Product Flyer
(3 MB)
This document contains the product flyer for the retro-reflex sensors with light band.
PNG//smart Product Flyer
(1 MB)
This document contains the PNG//smart sensors product flyer. Photoelectronic Next Generation stands for a new age of smart photoelectronic sensors.
Ultrasonic Sensors Product Flyer
(995 KB)
This document contains the product flyer for the ultrasonic sensors.
B60 Smart Camera Product Flyer
(968 KB)
This document contains the product flyer for the B60 smart camera.
Successfully sent