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Drill Hole Positioning for Wing Surfaces via Machine Vision Camera
Drill Hole Positioning for Wing Surfaces via Machine Vision Camera
In the automated production of wing surfaces in aircraft construction, holes must be drilled on the wings for the rivets. For this purpose, a machine vision camera identifies a reference hole on the wing and determines the center of the hole via the uniVision software. The coordinates are then transferred to the controller, which guides the robot to the position of the next hole to be drilled. The hole in turn serves as a reference hole for the next drilling process. The process continues until all holes are drilled. The high accuracy of the camera ensures that the holes are positioned precisely in relation to each other.
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Code and BBD Reading on Cans by Bar Light
Code and BBD Reading on Cans by Bar Light
In the food industry, barcodes and the best before date (BBD) on cans must be read reliably in-process. Sufficient illumination is required for a machine vision camera to reliably recognize the data. A small bar light installed on the side of the conveyor illuminates the entire scanning area, enabling reliable code and BBD reading on cans. Its small dimensions and IP67 degree of protection make the bar light suitable for use in confined spaces and harsh ambient conditions.
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Inspection of Seals by Machine Vision Camera
Inspection of Seals by Machine Vision Camera
Special high-temperature seals are used in hydrogen fuel cells for the automotive industry. These must be checked very precisely for dimensional accuracy and damage during production. For this purpose, several machine vision cameras, in combination with telecentric lenses, are connected to a machine vision controller and positioned over an inspection table. Thanks to the high resolution of the camera and the homogeneous illumination by bar light, the inside and outside diameters are measured precisely and damage is reliably detected.
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Visual “End of Line” Quality Inspection of Engine Blocks via Vision System
Visual “End of Line” Quality Inspection of Engine Blocks via Vision System
Engine manufacturing in the automotive industry requires a visual, fully automated end-of-line quality control at the end of each production line. This prevents faulty engines from leaving the production line. For this purpose, a vision system consisting of several cameras, lenses and illumination is installed on several robot arms. It checks that all attachments have been installed correctly. Each generated image is then evaluated by a control unit via software and the results are finally sent to a higher-level control unit. Related applications can be found here.
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Position Monitoring of Membranes on FFP3 Masks With Breathing Valve with Vision System
Position Monitoring of Membranes on FFP3 Masks With Breathing Valve with Vision System
FFP3 masks must be monitored during the manufacturing process to ensure reliable function. During this process, it must be checked whether the integrated membranes are correctly inserted before the sealing caps are applied. The membrane must not protrude and must be flush with the frame. For this purpose, a vision system is installed which checks both the position and the diameter of the membrane. The system consists of a machine vision camera, an analysis module (control unit) and a ring light. If the tolerance is exceeded, the mask is rejected.
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Label Check on Spreadable Cheese Packaging with VisionSystem2D
Label Check on Spreadable Cheese Packaging with VisionSystem2D
When filling different types of spreadable cheese, it must be ensured that the correct lid and logo are applied to each packaging. As the varieties are changed several times a day, there must be no confusion between the lid and the contents. For this purpose, a vision system is installed on the conveyor belt, which checks and compares the lids during operation from above using a camera. Hundreds of tests can be performed automatically every minute – regardless of their position on the conveyor belt.
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Position Check of PCBs Before Assembly Process by Vision System
Position Check of PCBs Before Assembly Process by Vision System
Before PCBs are loaded in SMD systems, they must be placed in the correct position and fed into the system. For the position test, a vision system is installed above the PCBs, which records a crosshair printed on the circuit board as a reference point. From this, the so-called “offset” is determined and transferred to the machine control. In the subsequent assembly process, all components are applied in the correct position – thereby minimizing misplacement. The PCB is also uniquely identified by the vision system via decoding of a DataMatrix code.
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Alignment of Beverage Cans for Label Application via Vision System
Alignment of Beverage Cans for Label Application via Vision System
Once beverage cans have been filled, labels are applied on the cans. The cans must be aligned in order to position the labels with millimeter precision. For this purpose, they are separated at high speed over a conveyor belt and turned in a jaw clamping system. A side-mounted vision system consisting of a machine vision camera, lens, ring light and analysis module records several images of the can per second and thus identifies features such as 1D codes or printed patterns. If these are detected and thus the position of the can is detected, the label application is triggered.
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Position Determination during Depalletization with the Help of the Spot Light
Position Determination during Depalletization with the Help of the Spot Light
In logistics, pallets with the boxes on them are depalletized fully automatically by robots. To ensure that the robot can grip the boxes safely, the exact position of the grip holes of each box must be determined. With the help of four cameras and adjacent spot lights for precise illumination, the robot can reliably detect the gripping holes and grip the crates safely. The spot light is ideal for applications with limited space due to its small format.
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Illumination of Mounting Holes for Car Seats with Ring Lights
Illumination of Mounting Holes for Car Seats with Ring Lights
Before installing car seats, it has to be checked if the mounting holes in the car seat frame have the required threads. For this purpose, the holes are homogeneously illuminated with a ring light so that sufficient contrast is created to reliably detect the thread with a machine vision camera. The compact design of multiple cameras and ring lights allows for simultaneous inspection of multiple holes in one pass and use in confined spaces.
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Inspection of Tethered Caps by Vision System
Inspection of Tethered Caps by Vision System
In the beverage industry, bottles are closed with caps, known as tethered caps, after the filling process. These caps must remain firmly attached to the bottle after opening. Before the caps are finally applied to the bottles, a vision system consisting of machine vision cameras, machine vision controllers, software and illumination reliably checks the inside and outside of the caps in several steps. The inspection includes the measurement of diameter, ovality and height, as well as the presence, absence of defects and subsequently the correct seating of the cap. Faulty closures are sorted out immediately.
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Presence Check of Components by Machine Vision Camera
Presence Check of Components by Machine Vision Camera
In the electronics industry, the quality of PCBs must be checked after assembly. For this purpose, a machine vision camera and a flat dome light are installed above the PCB, which checks the presence, position and orientation of the components. If faulty components are detected, they are sorted out. The 2D code is also read for correct identification and traceability of the PCBs. Thanks to the high resolution, even the smallest components on the PCB are reliably detected and evaluated.
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Websites
wenglor Presents Major Machine Vision Product Release
The wenglor sensoric group offers all components of an image processing system to individually solve vision applications. With the MVC series machine vision controllers and BBVK industrial cameras, the machine vision portfolio has now been expanded with further high-performance hardware. The integrated powerful uniVision 3 software is particularly impressive as an ecosystem for operating all wenglor hardware. It is flexibly scalable and evaluates all images and 2D/3D profiles of the weCat3D series in one system.  The BBVK series industrial cameras combine excellent image quality with a compact and lightweight housing that is ideal for a wide range of applications in confined installation situations Whether in quality assurance or factory automation, industrial cameras reliably deliver precise and high-quality images. With state-of-the-art CMOS sensor technology, they offer an impressive resolution of 1.6 to 24 megapixels. This ensures optimal image quality even in difficult lighting conditions and dynamic application scenarios. Demanding image processing applications can be solved together with machine vision controllers. The MVC series controllers are characterized by their powerful i7 processor, which enables exceptionally high processing speeds and thus can handle even complex tasks in real time. An outstanding feature of the MVC series is the variety of interfaces that provide flexible connectivity. A machine vision controller supports up to 16 devices, both cameras and profile sensors.  One Software for All Devices: uniVision 3 Whether smart cameras or vision systems consisting of machine vision controllers, cameras and 2D/3D profile sensors – the powerful uniVision 3 software impresses with its high user-friendliness, performance and individual expandability. A single software for all devices: With uniVision 3, all images and profiles are evaluated in one system and all wenglor hardware is supported. Numerous interfaces ensure easy integration. uniVision 3 enables the comprehensive solution of applications in the field of machine vision: The Discovery Tool is the ideal way to get started with system setup by locating and configuring network devices on the network. Global settings can be made and jobs can be accessed from the device website. Parameterization is possible in the uniVision 3 software in a user-friendly environment with a low entry barrier. Thanks to numerous high-performance modules such as HALCON Script, as well as robot and RTE interfaces, uniVision 3 as software can be used individually and even expanded. With the new Deep OCR module, it is now also possible to read plain text. The integration of state-of-the-art deep learning technology for reading plain text ensures an extremely high detection rate with minimal configuration effort. The free combination of modules in uniVision, such as “code reading”, “object locating” and other inspection tasks, it offers maximum flexibility to solve a wide range of applications. The Highlights at a Glance: With uniVision 3, images and profiles are evaluated in one system and all wenglor hardware is operated. In addition to numerous high-performance tools, modules such as HALCON Script, as well as robot and RTE interfaces, uniVision 3 as software can be used individually and even expanded. The new Deep OCR module also incorporates the latest deep learning technology for reading plain text. BBVK series industrial cameras combine outstanding image quality with a compact and lightweight housing and offer an impressive resolution of 1.6 to 24 megapixels with state-of-the-art CMOS sensor technology. MVC series machine vision controllers are suitable for demanding image processing applications and feature a powerful i7 processor.  A machine vision controller supports up to 16 devices, whether machine vision cameras or profile sensors.
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wenglor and TPL VISION Will Be Presenting Numerous Innovations in the Field of Industrial Image Processing at VISION
Tettnang/Stuttgart – wenglor sensoric group will be represented at VISION, the world’s leading trade fair for image processing, in Stuttgart. wenglor will be presenting high-quality machine vision products at the joint trade fair stand with its subsidiary TPL Vision from 8 to 10 October 2024. The portfolio includes all components of an image processing system to individually solve vision applications. In addition to high-performance hardware, uniVision image processing software impresses with its user-friendliness, performance and individual expandability. All new features, including Deep OCR, can be experienced in the central software corner. TPL will also be presenting exciting new products in the field of illumination technology for industrial image processing. With the MVC series machine vision controllers and BBVK industrial cameras, the machine vision portfolio has now been expanded with further high-performance hardware. The integrated powerful uniVision 3 software is particularly impressive as an ecosystem for operating all wenglor hardware. It is flexibly scalable and evaluates all images and 2D/3D profiles of the weCat3D series in one system. Thanks to numerous high-performance modules such as HALCON Script, as well as robot and RTE interfaces, uniVision 3 as software can be used individually and even expanded. The integration of state-of-the-art deep learning technology for reading plain text ensures an extremely high detection rate with minimal configuration effort. With the free combination of the different modules, wenglor software offers maximum flexibility for solving a wide range of applications. With the latest releases, the lighting expert TPL Vision presents new illumination technology for industrial image processing. The ELINE, a modular line scan light, as well as new spot and ring lights and accessories offer the right lighting option for any application. A robot cell for exciting insights into the capabilities of the MLZL 2D/3D profile sensor is also part of the wenglor sensoric group’s trade fair concept. Visitors can experience all the products and features live from 8 to 10 October in Hall 8, Booth 8C61.  
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Product Highlights of uniVision 3 Image Processing Software
wenglor uniVision 3 is software for setting up wenglor machine vision products for solving tasks in the field of machine image processing.
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Product Highlights BBVK Machine Vision Cameras
The BBVK series industrial cameras combine excellent image quality with a compact housing – ideal for a wide range of applications in confined installation situations.
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Machine Vision Cameras Portfolio
wenglor’s image processing cameras offer a versatile solution for numerous applications and are characterized by their compact format and high resolution of up to 24 MP. The portfolio includes industrial cameras with global or rolling shutter. This overview page provides a compact overview of the entire portfolio.
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Machine Vision Camera System Overview
In addition to individual configuration options, a comprehensive range of accessories is available. From matching connection cables to mounting systems, a flexible system can be assembled to carry out image processing tasks reliably and precisely. This page provides a compact overview:
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FAQ Machine Vision Software
What is machine vision software? What image processing software does wenglor offer? And what functions do the different software packages offer? This page provides a clear overview of frequently asked questions relating to machine vision software. 
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All Your Needs in One Place
Machine vision as a holistic concept: wenglor offers all components of an image processing system to individually solve vision applications.
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Downloads
CAD data
CAD data
BBVK004
Data sheet
Data sheet (2 MB)
BBVK004
CAD data
CAD data
BBVK008
Data sheet
Data sheet (2 MB)
BBVK006
Declarations of Conformity / Approvals
Declarations of Conformity / Approvals
BBVK001, BBVK002, BBVK003, BBVK004, BBVK005, BBVK006, BBVK007, BBVK008
Data sheet
Data sheet (2 MB)
BBVK007
Data sheet
Data sheet (2 MB)
BBVK001
CAD data
CAD data
BBVK001
CAD data
CAD data
BBVK006
Operating instructions
Operating instructions (1 MB)
BBVK001, BBVK002, BBVK003, BBVK004, BBVK005, BBVK006, BBVK007, BBVK008
CAD data
CAD data
BBVK003
CAD data
CAD data
BBVK007
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Technical Glossary
Product Comparison
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