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Ultra-Compact and Powerful: BBVK Industrial Cameras

The BBVK series industrial cameras combine excellent image quality with a compact housing – ideal for a wide range of applications in confined installation situations. Whether in quality assurance or production monitoring, industrial cameras reliably deliver precise and high-quality images. With state-of-the-art CMOS sensor technology, they offer an impressive resolution of 1.6 to 24 megapixels. This ensures optimal image quality even in difficult lighting conditions and dynamic application scenarios.

The Advantages at a Glance

Compact housing (29 × 29 mm)
Resolution up to 24 MP
Global shutter technology
Monochrome and color models
Gigabit Ethernet (GigE)
IP67 degree of protection

Key Highlights of the BBVK Machine Vision Camera

Rugged Design

  • Robust aluminum housing for harsh environments

  • Reliable performance in extreme temperature ranges from –20 to +55 °C

  • Resistant to environmental influences thanks to IP67 lens tube 

Impressive Performance

  • Up to 24 megapixels for outstanding image quality

  • High frame rate of up to 71.6 fps for dynamic recording

  • Fast transmission and response times with 1 Gbit/s bandwidth

Versatile Industrial Interfaces

  • Flexible use with uniVision and third-party software thanks to Gigabit Ethernet and GigE Vision standards
  • Power-over-Ethernet connection with just one cable
  • Optocoupled inputs and outputs for triggering the camera and controlling external illumination

High Flexibility

  • C mount threaded connection allows a variety of lenses to be used for a wide range of tasks

  • M8 and M12 connectors for standardized industrial cables

  • Versatile mounting options and complementary illumination technology


 

Camera Setup

Interference Immunity
Sensor Positioning
Lens Holder
Load Test
EMC
Plug Connection
Compatibility
Housing
PoE

Active Sensor Alignment

The BBVK series machine vision cameras are all equipped with active sensor alignment. This ensures that the image sensor is precisely aligned. This prevents tilting and twisting, and the sensor is precisely positioned in the center of the optical axis of the lens.

IP67 Protection

The cameras are equipped with a lens tube and the associated connection cables. As a result, it achieves the degree of protection IP67 and is therefore both dust-tight and waterproof.

wenglor Vision System = Hardware + Software

wenglor offers a comprehensive machine vision system ecosystem that ranges from individual components to complete image processing solutions. These solutions include the following components:

The following GIF shows the positioning of the individual components and how they work:

Product Overview Machine Vision Cameras

Resolution  Resolution Sensor size Pixel size Image chip Lens connection
BBVK001 1.6 MP 1.440 × 1.080 pixels 1/2.9″ 3.45 × 3.45 μm Mono C mount
BBVK002 1.6 MP 1.440 × 1.080 pixels 1/2.9″ 3.45 × 3.45 μm Color
BBVK003 5 MP 2.448 × 2.048 pixels 1/1.8" 2.74 × 2.74 µm Mono
BBVK004 5 MP 2.448 × 2.048 pixels 1/1.8" 2.74 × 2.74 µm Color
BBVK005 12.3 MP 4.096 × 3.000 pixels 1/1.1" 2.74 × 2.74 µm Mono
BBVK006 12.3 MP 4.096 × 3.000 pixels 1/1.1" 2.74 × 2.74 µm Color
BBVK007 24.5 MP 5.320 × 4.600 pixels 1.2" 2.74 × 2.74 µm Mono
BBVK008 24.5 MP 5.320 × 4.600 pixels 1.2" 2.74 × 2.74 µm Color

 
BBVK001
BBVK001
Resolution 
1.6 MP
Resolution
1.440 × 1.080 pixels
Sensor size
1/2.9″
Pixel size
3.45 × 3.45 μm
Image chip
Mono
Lens connection
C mount
BBVK002
BBVK002
Resolution 
1.6 MP
Resolution
1.440 × 1.080 pixels
Sensor size
1/2.9″
Pixel size
3.45 × 3.45 μm
Image chip
Color
BBVK003
BBVK003
Resolution 
5 MP
Resolution
2.448 × 2.048 pixels
Sensor size
1/1.8"
Pixel size
2.74 × 2.74 µm
Image chip
Mono
BBVK004
BBVK004
Resolution 
5 MP
Resolution
2.448 × 2.048 pixels
Sensor size
1/1.8"
Pixel size
2.74 × 2.74 µm
Image chip
Color
BBVK005
BBVK005
Resolution 
12.3 MP
Resolution
4.096 × 3.000 pixels
Sensor size
1/1.1"
Pixel size
2.74 × 2.74 µm
Image chip
Mono
BBVK006
BBVK006
Resolution 
12.3 MP
Resolution
4.096 × 3.000 pixels
Sensor size
1/1.1"
Pixel size
2.74 × 2.74 µm
Image chip
Color
BBVK007
BBVK007
Resolution 
24.5 MP
Resolution
5.320 × 4.600 pixels
Sensor size
1.2"
Pixel size
2.74 × 2.74 µm
Image chip
Mono
BBVK008
BBVK008
Resolution 
24.5 MP
Resolution
5.320 × 4.600 pixels
Sensor size
1.2"
Pixel size
2.74 × 2.74 µm
Image chip
Color

 

Selection Guide for the Right Lens

Determine the lens for the industrial camera easily and automatically using the vision calculator:

  • Camera

  • Model

  • Unknown

  • Unit

  • Known values

Select camera

Choose one of our innovative products.

Machine Vision Cameras

Selet model

Please select your model.

Select unknown

What is to be calculated?

*The working distance describes the distance from the front edge of the optics to the surface of the inspection object.

Select unit

What unit would you like to enter your values in?

Enter known values

Enter the values you know and receive a suitable selection for your application.

Note: The calculated values are approximate and may vary in reality depending on the device and application. The actual visual field is larger, especially with small focal distances/working distances.
Machine Vision Cameras d cmount
Machine Vision Cameras fc cmount
Machine Vision Cameras wd cmount
Machine Vision Cameras fov cmount

Filters for Industrial Applications

Polarization Filter

Polarization filter for C mount lens ZVZG202
 

  • Property: Light waves with a specific direction of vibration are selected 

  • Reduced reflections: Avoidance of disturbing reflections on e.g. glass, liquids, plastic or shiny surfaces 

  • Application example: Quality control of parts in transparent plastic bags
     

Red Light Bandpass Filter (Color Filter)

ZVZG203 red light bandpass filter for C mount lens
 

  • Property: Light in the red spectral range is allowed through while light in other wavelength ranges is blocked

  • Contrast optimization: Differentiation of colors and colored objects

  • Application example: Print image inspection of packaging


IR Long-Pass Filter

ZVZG205 long-pass filter IR for C mount lens
  • Property: Infrared light is allowed through while visible light is blocked

  • More robust application: Filtering of interfering ambient light 

  • Application example: Illumination of conveyor belts, suppression of contrast variations of inks


Bandpass Filter for Visible Light


ZVZG204 visible light bandpass filter for C mount lens

  • Property: Infrared light and UV rays are blocked

  • Robust applications: Filtering of interfering ambient light

  • Application example: Contrast variations, avoidance of secondary or ghost images, and suppression of IR illumination in parallel vision installations


Versatile Solutions for Vision Applications

Presence Check of Components

In the electronics industry, the quality of PCBs must be checked after assembly. For this purpose, a machine vision camera and a flat dome light are installed above the PCB, which checks the presence, position and orientation of the components.

Products used in the application:

Tethered Cap Inspection

In the beverage industry, bottles are closed with caps, known as tethered caps, after the filling process. These caps must remain firmly attached to the bottle after opening. Before the caps are finally applied to the bottles, a vision system consisting of machine vision cameras, machine vision controllers, software and illumination reliably checks the inside and outside of the caps in several steps.

Products used in the application:
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