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Miniature Design Mounting Technology

The mounting technology for miniature designs is specially tailored to the requirements of the small 1K series as well as other wenglor products and enables installation in systems with limited space. The miniature mounting technology consists of a multi-part system that is individually combined according to requirements. The very light mounting profile has a dimension of 10 × 10 mm and a T-slot on all four sides. With different mounting types, sensors and other products can be mounted directly on or next to the mounting profile on an adapter plate for 360° alignment.

Compact Design with Maximum Flexibility

  • Sensor is mounted directly on or next to the miniature mounting profile
  • In contrast to cylinder head bolts, oval head screws are flat
  • Space saving of 50% thanks to miniature mounting

Tidy Wiring in the Groove

  • Cable of the sensor can be perfectly clamped into the groove
  • Cables do not need to be fastened with cable ties
  • No hanging and loose cables

Combinable with Round Bars

  • Holding or connecting clamps 12 mm round profile bars and mounting profiles
  • ZBSY001 and ZBSY003 clamps act as bar profile holders and are suitable for adapting mounting profiles and round bars to large aluminum profiles
  • ZBSY002 clamp connects round profile bars and mounting profile vertically to each other

Alignment and Mounting Options of the Miniature Design

The miniature design can be individually assembled and combined with three degrees of freedom. Additional articles can be used for more degrees of freedom and alignment options.

(Direct) Mounting on the Mounting Profile

The sensor is mounted on the mounting profile and can be moved vertically. For direct mounting on the mounting profile, the sensor can be fastened either with T-slot screws and nuts or with T-slot nuts and oval head screws. It is also possible to mount the sensor using an adapter plate with slot nut.

Mounting System for Vertical 360° Rotation

Sensors and other products can be mounted on all four sides of the ZBPW202 mounting profile. Mounting is carried out either with T-slot screws and nuts, with T-slot nuts and oval head screws or via an adapter plate with slot nut.

Mounting System with Adapter Plate for 360° Rotation

Sensors and other accessories can be mounted on all four sides with an adapter plate and flexibly aligned. This mounting enables the products to be aligned 360° vertically and horizontally.

Versatile Application of Miniature Design

Mounting of Downward Looking Sensor

The clamp can be used as a connecting piece between a large mounting profile and a small mounting profile. The mounting profile is particularly suited for applications with sensors that are placed facing downwards above the system, as this is very light and the cable can be stowed in the groove. The sensor can be easily and compactly mounted on the mounting profile using slot nuts and oval head screws.

360° Alignment for Perfect Adjustment of the Sensors

In combination with the rounded mounting profile and the mounting system with adapter plate, the mounting system offers maximum flexibility in three degrees of freedom. Thanks to the mounting of the 1K format on the thin adapter plate, which is mounted directly on the mounting profile, rotation around its own axis is possible.
The combination of the mounting system with the ZBSY004 clamp enables parallel movement of the sensor without changing its angle. The slimmer mounting can also be used with round profile bars.

Product Overview of Miniature Mounting

Product Comparison