Light Beyond Limits.The Most Powerful LED Bar Light for Machine Vision
The LBF high-power bar light sets new standards in high-power illumination for industrial image processing. Powerful LEDs and precisely tuned optics produce an intense and homogeneous light pattern over large illumination widths. Even the finest surface structures, minimal deviations and the smallest defects are reliably visible. The completely uniform, shadow-free illumination ensures maximum contrasts and stable test results. This means that inspections remain reproducible and reliable even at high cycle times and in challenging ambient conditions – a decisive advantage of modern machine vision illumination.
• the extreme light output of up to 2,500,000 lux at 200 mm.
• ultra-fast rise time of 800 ns.
• low power consumption with high performance at the same time (peak: 0.5 A/Ø: 0.35 A per 125 mm).
For Applications that Require More Light
Logistics
- Identification of packages and shipments
- OCR detection of shipping labels
- Code capture in scanning tunnels
- Distance control during pallet conveying
Packaging
- Quality assurance in the production process
- Label inspection in high-speed packaging lines
- Completeness check for high quantities
- Code check (barcode, DataMatrix) at high conveying speed
Airport
- Identification of baggage in the conveying process
- OCR and code scanning on luggage
- Capture of case labels
- Position detection for automated handling
Automotive
- Quality and surface inspection of large components and complete vehicles during throughput
- Inspection of painted components for dents, scratches and paint defects at conveyor belt speeds
- Code detection on dark surfaces, such as tires, with high light intensity
Electronics
- AOI inspection of PCBs in short cycles
- Pin and contact check
- Component inspection in the fast pick and place process
Printing & Paper
- Surface inspection of metal strips and coils
- Real-time paper and print image control
- Inspection of film and plastic webs at high speeds
Cosmetics & Pharmaceuticals
- Quality assurance in the production process
- Short exposure times and transparent materials
- Vial/ampoule inspection
- Blister inspection during throughput
- Particle detection in liquids
Wood
- Surface inspection at large working distances
- In-run dimensional inspection
- Position detection on conveyor systems
- Pick and place
Recycling
- Detection of objects on conveyor belts
- Sorting and material separation in combination with AI systems
- Print mark recognition at high speeds
The Key Advantages at a Glance
A New Dimension in Illumination Technology
Ultra-Sharp Images Thanks to 2.5 Million Lux Light Output h3>
- High speed and motion freeze applications – extremely fast light pulses in the microsecond range “freeze” rapidly moving objects visually. Motion blur is minimized and even the smallest details remain visible.
- Maximum working distances and large, flat objects – the high light output of the LED bar light ensures even illumination over greater distances and across large testing areas.
- Stable inspection despite ambient light – intense light pulses reduce disruptive influences from ambient light and enable high-contrast images for efficient machine vision illumination.
- Increased depth of focus – due to the high light output, smaller aperture openings can be realized, allowing a larger area to remain reliably in focus even with varying object distances.
Extremely Short Rise Time of Less than 1 Microsecond h3>
In high-speed applications, it is not only the light output that determines the image quality, but also how quickly industrial LED illumination reaches its maximum brightness. A rise time of less than 1 µs ensures that the light reaches its full intensity almost without delay, allowing the start of exposure to be precisely defined.
- Extremely short exposure times in highly dynamic processes – fast movements can be captured without motion blur.
- Precise trigger synchronization – exact coordination between illumination and camera ensures reproducible results.
- Reduced system effort – the quick response time allows for the elimination of additional timing controllers.
Continuous Light for the Eye, High-Speed for the Camera h3>
With a strobe frequency of up to 1 kHz, the LED industrial illumination operates well above the perception threshold of the human eye. As a result, the light appears flicker-free and like a constant light, while technically highly precise light pulses are generated.
- Constant light pulses for high-speed recordings – extremely short and precisely timed light pulses enable sharp images even with rapidly moving objects and reduce motion blur.
- Higher peak light output with controlled heat development – the flash mode OverDrive enables particularly intense light pulses while simultaneously increasing system stability.
- Comfortable working conditions – due to the high frequency, the light appears flicker-free and pleasant to the operator’s eye.
Angle Changers: Flexible Light Distribution for Optimal Illumination h3>
Angle changers are special diffusers that can be mounted directly on LBF high power bar lights. By enlarging the beam angle, the light is additionally scattered and ensures particularly even illumination across the entire visual field.
- Increased homogeneity: Light scatter reduces differences in brightness and ensures even illumination even in larger visual fields.
- Tool-free assembly: Angle changers can be mounted quickly and easily directly on industrial LED illumination.
- Polarized variants: All angle changers are also available in a polarized version and, in combination with polarization filters, allow reliable inspection even on reflective or shiny surfaces.
Curve Effect: Perfect Balance between Brightness and Homogeneity h3>
The patented curve effect can be used with bar lights starting from a length of 375 mm. Several angle changers with different beam angles specifically influence the light distribution over the entire visual field. This diffuses the light more at the center than at the edges, so that differences in brightness are compensated for and particularly even illumination is achieved.
The result is a more diffuse and even light distribution across the entire visual field, which is particularly beneficial in applications such as pick and place or large-area inspection tasks.
- Improved test results: Reduced brightness differences ensure more stable and reliable image processing.
- Optimal balance between brightness and homogeneity: The targeted adjustment of the light distribution enables uniform illumination over the entire visual field.
- More efficient illumination solutions: The curve effect allows smaller bar lights to be used in relation to the size of the visual field.
The Right Light Color for Every Task
Spotlight on LBF High Power Bar Light
More light, more speed, more performance: The LBF machine vision illumination is designed to reliably master even the most demanding inspection tasks. With innovative optics, multiple light sources and extremely high light output, it ensures stable image quality even at high cycle times. Precise synchronization with camera exposure and conveyor speed makes it particularly suitable for scanning tunnels, high-speed sorting and dimensional inspection.
The video provides a comprehensive overview of other functions and possibilities of the industrial LED illumination. Watch it now!
Illumination Methods with the LBF LED Bar Light
Brightfield
With brightfield illumination, the test object is illuminated directly from above. Smooth or reflective surfaces reflect light back to the camera, making it appear bright in the image. This makes colors, contrasts and surface structures easy to recognize.
Darkfield
If the bar light is positioned at a flat angle to the surface, edges and structures are strongly highlighted. Smooth surfaces hardly reflect light to the camera at all, and therefore appear significantly darker.
Flat Angle
As low angle light, a bar light is used at a very low angle to the surface. This means that edges, structures or elevations in particular reflect the light to the camera, while smooth surfaces are barely visible.
Dome Effect
Within a box, bar lights can be used to create a dome effect. Angle changers with a beam angle of ± 17° direct the light to the ceiling of the box, which ideally consists of a white, matt surface. The reflected light provides homogeneous illumination and is particularly suitable for illuminating complex surfaces.
Further Applications of the LBF Machine Vision Illumination
Reliable Identification of Labels and Codes on Packages h4>
In logistics centers, packages are transported by conveyor systems at high speeds and must be identified correctly. To do so, labels and codes must be located and read. Different packaging types, large or reflective surfaces, and changing light conditions make imaging difficult. A multi-camera vision system records the packages from different perspectives. The bar light’s high brightness allows for very short exposure times and ensures high contrast. This means that labels can be identified and read, even at high speeds.
Precise Tire Recognition via Vision System h4>
A permanent vision system with integrated high-performance illumination automates tire identification within the servicing process. When driving slowly, all relevant tire data is recorded contactlessly in real time. By delivering an extremely bright, homogeneous illumination, the image stabilizes and the tire’s size, type, brand, age and condition can be detected reliably, regardless of ambient light and tire condition. This ensures a consistently high data quality and enables direct processing in other downstream systems.
Product Overview
| Product type | Light source | Length | Connection | Degree of protection | OverDrive | |
|---|---|---|---|---|---|---|
| LBFW101 | Bar light flash | 125 mm | M12 × 1; 5-pin | IP65 | Yes | |
| LBFW201 | 250 mm | M12 × 1; 5-pin | ||||
| LBFW301 | 375 mm | M12 × 1; 5-pin | ||||
| LBFW501 | 500 mm | M12 × 1; 5-pin | ||||
| LBFW601 | 625 mm | M12 × 1; 5-pin | ||||
| LBFW701 | 750 mm | M12 × 1; 5-pin | ||||
| LBFW801 | 875 mm | M12 × 1; 5-pin | ||||
| LBFW901 | 1,000 mm | M12 × 1; 5-pin | ||||
| LBFW902 | 1,125 mm | M12 × 1; 4-pin | ||||
| LBFW903 | 1,250 mm | M12 × 1; 4-pin | ||||
| LBFW904 | 1,375 mm | M12 × 1; 4-pin | ||||
| LBFW905 | 1,500 mm | M12 × 1; 4-pin | ||||
| LBFW906 | 1,625 mm | M12 × 1; 4-pin | ||||
| LBFW907 | 1,750 mm | M12 × 1; 4-pin | ||||
| LBFW908 | 1,875 mm | M12 × 1; 4-pin | ||||
| LBFW909 | 2,000 mm | M12 × 1; 4-pin | ||||
| LBFW910 | 2,125 mm | M12 × 1; 4-pin | ||||
| LBFW911 | 2,250 mm | M12 × 1; 4-pin | ||||
| LBFW912 | 2,375 mm | M12 × 1; 4-pin | ||||
| LBFW913 | 2,500 mm | M12 × 1; 4-pin |
|
Product type
|
|||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Bar light flash
|
250 mm
|
375 mm
|
500 mm
|
625 mm
|
750 mm
|
875 mm
|
1,000 mm
|
1,125 mm
|
1,250 mm
|
1,375 mm
|
1,500 mm
|
1,625 mm
|
1,750 mm
|
1,875 mm
|
2,000 mm
|
2,125 mm
|
2,250 mm
|
2,375 mm
|
2,500 mm
|
|
Light source
|
|||||||||||||||||||
|
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
|
Length
|
|||||||||||||||||||
|
125 mm
|
|||||||||||||||||||
|
Connection
|
|||||||||||||||||||
|
M12 × 1; 5-pin
|
|||||||||||||||||||
|
Degree of protection
|
|||||||||||||||||||
|
IP65
|
|||||||||||||||||||
|
OverDrive
|
|||||||||||||||||||
|
Yes
|
|||||||||||||||||||
| Product type | Light source | Length | Connection | Degree of protection | OverDrive | |
|---|---|---|---|---|---|---|
| LBFR101 | Bar light flash | 125 mm | M12 × 1; 5-pin | IP65 | Yes | |
| LBFR201 | 250 mm | M12 × 1; 5-pin | ||||
| LBFR301 | 375 mm | M12 × 1; 5-pin | ||||
| LBFR501 | 500 mm | M12 × 1; 5-pin | ||||
| LBFR601 | 625 mm | M12 × 1; 5-pin | ||||
| LBFR701 | 750 mm | M12 × 1; 5-pin | ||||
| LBFR801 | 875 mm | M12 × 1; 5-pin | ||||
| LBFR901 | 1,000 mm | M12 × 1; 5-pin | ||||
| LBFR902 | 1,125 mm | M12 × 1; 4-pin | ||||
| LBFR903 | 1,250 mm | M12 × 1; 4-pin | ||||
| LBFR904 | 1,375 mm | M12 × 1; 4-pin | ||||
| LBFR905 | 1,500 mm | M12 × 1; 4-pin | ||||
| LBFR906 | 1,625 mm | M12 × 1; 4-pin | ||||
| LBFR907 | 1,750 mm | M12 × 1; 4-pin | ||||
| LBFR908 | 1,875 mm | M12 × 1; 4-pin | ||||
| LBFR909 | 2,000 mm | M12 × 1; 4-pin | ||||
| LBFR910 | 2,125 mm | M12 × 1; 4-pin | ||||
| LBFR911 | 2,250 mm | M12 × 1; 4-pin | ||||
| LBFR912 | 2,375 mm | M12 × 1; 4-pin | ||||
| LBFR913 | 2,500 mm | M12 × 1; 4-pin |
|
Product type
|
|||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Bar light flash
|
250 mm
|
375 mm
|
500 mm
|
625 mm
|
750 mm
|
875 mm
|
1,000 mm
|
1,125 mm
|
1,250 mm
|
1,375 mm
|
1,500 mm
|
1,625 mm
|
1,750 mm
|
1,875 mm
|
2,000 mm
|
2,125 mm
|
2,250 mm
|
2,375 mm
|
2,500 mm
|
|
Light source
|
|||||||||||||||||||
|
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
|
Length
|
|||||||||||||||||||
|
125 mm
|
|||||||||||||||||||
|
Connection
|
|||||||||||||||||||
|
M12 × 1; 5-pin
|
|||||||||||||||||||
|
Degree of protection
|
|||||||||||||||||||
|
IP65
|
|||||||||||||||||||
|
OverDrive
|
|||||||||||||||||||
|
Yes
|
|||||||||||||||||||
| Product type | Light source | Length | Connection | Degree of protection | OverDrive | |
|---|---|---|---|---|---|---|
| LBFI101 | Bar light flash | 125 mm | M12 × 1; 5-pin | IP65 | Yes | |
| LBFI201 | 250 mm | M12 × 1; 5-pin | ||||
| LBFI301 | 375 mm | M12 × 1; 5-pin | ||||
| LBFI501 | 500 mm | M12 × 1; 5-pin | ||||
| LBFI601 | 625 mm | M12 × 1; 5-pin | ||||
| LBFI701 | 750 mm | M12 × 1; 5-pin | ||||
| LBFI801 | 875 mm | M12 × 1; 5-pin | ||||
| LBFI901 | 1,000 mm | M12 × 1; 5-pin | ||||
| LBFI902 | 1,125 mm | M12 × 1; 4-pin | ||||
| LBFI903 | 1,250 mm | M12 × 1; 4-pin | ||||
| LBFI904 | 1,375 mm | M12 × 1; 4-pin | ||||
| LBFI905 | 1,500 mm | M12 × 1; 4-pin | ||||
| LBFI906 | 1,625 mm | M12 × 1; 4-pin | ||||
| LBFI907 | 1,750 mm | M12 × 1; 4-pin | ||||
| LBFI908 | 1,875 mm | M12 × 1; 4-pin | ||||
| LBFI909 | 2,000 mm | M12 × 1; 4-pin | ||||
| LBFI910 | 2,125 mm | M12 × 1; 4-pin | ||||
| LBFI911 | 2,250 mm | M12 × 1; 4-pin | ||||
| LBFI912 | 2,375 mm | M12 × 1; 4-pin | ||||
| LBFI913 | 2,500 mm | M12 × 1; 4-pin |
|
Product type
|
|||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Bar light flash
|
250 mm
|
375 mm
|
500 mm
|
625 mm
|
750 mm
|
875 mm
|
1,000 mm
|
1,125 mm
|
1,250 mm
|
1,375 mm
|
1,500 mm
|
1,625 mm
|
1,750 mm
|
1,875 mm
|
2,000 mm
|
2,125 mm
|
2,250 mm
|
2,375 mm
|
2,500 mm
|
|
Light source
|
|||||||||||||||||||
|
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 5-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
M12 × 1; 4-pin
|
|
Length
|
|||||||||||||||||||
|
125 mm
|
|||||||||||||||||||
|
Connection
|
|||||||||||||||||||
|
M12 × 1; 5-pin
|
|||||||||||||||||||
|
Degree of protection
|
|||||||||||||||||||
|
IP65
|
|||||||||||||||||||
|
OverDrive
|
|||||||||||||||||||
|
Yes
|
|||||||||||||||||||