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P1PC 三角测量法激光测距传感器

Corrugated Cardboard Shape Monitoring

Challenge: The corrugated profile of the cardboard must be measured constantly even at high production speeds.

Solution: Laser distance sensors with triangulation reliably monitor the profile, regardless of color, surface or brightness.

Benefit: Early detection and correction of deformations ensures consistent quality.

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Position Control of Shiny Metal Components

Challenge: When manufacturing miniature circuit breakers, it must be ensured that all components are correctly and completely positioned.

Solution: Four laser distance sensors with triangulation check the exact position of the components and prevent startup in the event of incorrect positioning.

Benefit: High measuring accuracy enables reliable detection of shiny components.

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Leading Edge Detection in Cutting Machines

Challenge: Sausage and cheese portions must be positioned precisely on the conveyor belt so that they can be accurately placed into the packages.

Solution: Laser distance sensors with triangulation detect the leading edges after cutting, before layering and after joining.

Benefit: Fine laser beam and jump height detection ensure reliable detection of thin slices and enable exact timing.

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Can Position Monitoring on High-Performance Transport Systems 

Challenge: In high-performance transport systems, cans must be positioned with the opening facing up. Horizontal or missing cans must therefore be detected in good time.

Solution: Several laser distance sensors with triangulation monitor all conveyor lines and check the correct position by measuring distance and intensity.

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Measurement of Soldering Paste in SMD Soldering Systems 

Challenge: During reflow soldering, the level of the soldering paste must be continuously monitored to ensure an even application.

Solution: Laser distance sensors with triangulation precisely measure the paste height and automatically control the redosing.

Benefit: Automatic re-dosing ensures a consistent flow of material and prevents interruptions in the soldering process.

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Component Recognition in Insertion Stations 

Challenge: In body construction, plates must be precisely positioned before automated welding.

Solution: A laser distance sensor with triangulation checks the position via the window teach mode within a tolerance window of ±2.5 mm.

Benefit: Reliable position detection even with slight deviations and thus process-reliable welding.

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